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TIMKEN
Maintenance Tools

Maintenance Tools

Product catalog summary

Introduction to Induction Heaters
Induction heating is a rapid, controlled, and eco-friendly method for heating components like gear wheels, bushings, and couplings. Unlike traditional methods, it does not produce smoke or fumes, enhancing safety for both health and the environment. Timken induction heaters focus heat on the workpiece, keeping the heater and yokes cool.

Features and Benefits

Versatility and Safety: Timken heaters are suitable for various components, ensuring proper mounting, extending equipment lifespan, and preventing damage.
Digital Control: They feature digital electronics for optimal heating control, automatically selecting the most efficient power supply.
Dependability: Designed for continuous industrial use with robust construction.

Safety Warnings

Avoid wearing metal objects or watches during operation.
Use heat-protective gloves.
Not suitable for individuals with pacemakers or hearing aids.

Product Range and Specifications
Timken offers a variety of induction heaters for industrial applications, compliant with international health and safety standards. Key models include:

VHIN 33 Model: For components with a minimum bore of 10 mm and a maximum weight of 40 kg.
VHIS 75 Model: For larger components up to 95 kg.
VHIS 400 Model: For heavy-duty applications, supporting components up to 550 kg.

Each model includes a microprocessor-controlled power supply, automated time and temperature control, and automatic demagnetization.

Heating Examples
Examples of heating times and specifications for various components demonstrate the efficiency of Timken heaters in different scenarios.

New Heater Models - Turbo Design

Powerful turbo design for demanding applications.
Plug & Heat models available for 120V and 230V.
Automatic power setting selection for optimal heating.

Additional Features

Digital controls for time and temperature.
Magnetic temperature probe included with each model.
Custom solutions available for extremely large heaters.

Overview of Hydraulic Pullers and Impact Fitting Tools
The document details Timken's self-centering hydraulic pullers and impact fitting tools, highlighting their design, functionality, and safety precautions. These tools aid in the maintenance and removal of press-fit parts like bearings, wheels, bushings, gears, and pulleys.

Specifications
Hydraulic pullers are available in models with capacities from 4 to 30 tons, each with specific dimensions for arm length, grip width, and stroke, essential for selecting the right tool for various applications. They include an integrated pump, cylinder, hose, and puller with a safety-release valve, all in a compact design.

Features
Key features include a 360-degree rotating pump handle for flexibility, the option to use pullers with two or three legs, and available accessory sets. The tools come in a handy carrying case for portability and convenience in industrial applications.

Warnings and Safety Instructions
Users should check the puller's condition before use and replace worn-out parts. Avoid using a hammer on the spindle and stop if signs of overload or stiff operation appear. Proper engagement of puller jaws/legs is crucial, and protective clothing is mandatory. The impact fitting tool should not be used on components exceeding 80°C (176°F).

Maintenance and Handling
Proper maintenance and handling are vital to prevent equipment failure and ensure safety. The document advises keeping the spindle and puller body clean and oiled to avoid overload and potential breakage, which could cause injury and equipment damage.

Conclusion
Timken's hydraulic pullers and impact fitting tools enhance the efficiency and safety of maintenance operations in industrial settings. With over 100 years of experience in bearing technology, Timken offers high-quality products that help reduce downtime and operating costs while ensuring equipment longevity.

Catalog excerpts

With more than 100 years ofexperience in bearingtechnology, Timkenunderstands the importance of proper maintenance procedures in maximizing product andequipment life. High-quality Timken maintenance productshelp to decrease down-timeand lower operating costs.Our line of maintenance toolsare an example of how weextend beyond bearings withfriction management solutionsto keep your business runningsmoothly. These value-addedproducts are grounded in our knowledge of motion,lubrication, friction andmetallurgy. Induction Heaters are designed to help you extend bearing life in yourapplications through...

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VHIN 331 230V,Yoke set: 7/10/14/20/40 > VHIN 332 120V, Yoke set: 7/10/14/20/40 > VHIS 751 230V, Yoke set: 14/20/40/60 > VHIS 752 120V,Yoke set: 14/20/40/60 > VHIS 753 230V, Yoke set in carrier: 10/14/20/30/40/50/60 > VHIS 754 120V, Yoke set in carrier: 10/14/20/30/40/50/60 > Sliding support forheating in horizontal position. VHIS 4001 400V,Yoke set: 40/60/80 > VHIS 4002 450V, Yoke set: 40/60/80 > VHIS 4003 500V, Yoke set: 40/60/80 > Bearing 2315695.8 21146018.111.02804 minutes Gear wheel300661 60023.62108.33 minutes >

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VHIN 10 230V, Yoke set: 10/14/20/40 > VHIN 101 120V, Yoke set: 10/14/20/40 > VHIN 35 230V, Yoke set: 10/20/40/60, Horizontal Support > VHIN 351 120V,Yoke set: 10/20/40/60, Horizontal Support > VHIN 352 230V,Yoke set in carrier: 10/14/20/30/40/50/60, Horizontal Support > VHIN 354 120V, Yoke set in carrier: 10/14/20/30/40/50/60, > Heats parts in horizontal and vertical positions. Horizontal Support > VHIS 35 230V,Yoke set: 10/20/40/60, Horizontal Support > VHIS 351 120V,Yoke set: 10/20/40/60, Horizontal Support > VHIS 352 230V, Yoke set in carrier: 10/14/20/30/40/50/60, Horizontal Support > VHIS...

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VHIS 3004 400V, Yoke set: 20/30/40/60/80 > VHIS 3005 450V, Yoke set: 20/30/40/60/80 > VHIS 3006 500V, Yoke set: 20/30/40/60/80 > VHIN 5502 400V, Yoke: 100 Yoke, Flash Alarm > VHIN 5503 450V, Yoke: 100 Yoke, Flash Alarm > VHIN 5504 500V,Yoke: 100 Yoke, Flash Alarm > VHIN 8002 400V,Yoke: 150 Yoke, Flash Alarm > VHIN 8003 450V, Yoke: 150 Yoke, Flash Alarm > VHIN 8004 500V,Yoke: 150 Yoke, Flash Alarm >

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Type > VHIN 10 VHIN 33 VHIN 35 VHIS 35 VHIN 75 VHIS 75 ELECTRICITY Power RatingVoltage/Current 3.6 k VA 120V/20A 230V/16A 50/60 Hz No Yes15 kg (33.1 lbs.)10 kg (22.1 lbs.)15 mm (0.6ה)210 mm (8.3)120 mm (4.7Ԕ)120 x 130 mm (4.7 x 5.1Ԕ)40 mm (1.6)130 mm (5.1Ԕ)150C(302аF)030 Min.֗10,14, 20, 40 mm (0.4, 0.6Ԕ, 0.8, 1.6Ԕ)(in case) ח435 x 225 x 275 mm (17.1ה x 8.9 x 10.8Ԕ)500 x 250 x 350 mm (19.7 x 9.8Ԕ x 13.8)21 kg (46.3 lbs.) (includes yokes)yesyes yesyesyesyesyes yes 3.6 k VA 120V/15A 230V/16Aԗ50/60 Hz NoYes40 kg (88,2 lbs.)25 kg (55,1 lbs.)10 mm (0.4)350 mm (13.8Ԕ)135mm (5.3)135 x 135 mm (5.3Ԕ x...

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Practical: Features: Օ Ergonomic design -easy to handle Integrated pump, cylinder, hose and puller with safety- release valve. Flexible - use in any position with a pump handle that rotates360 degrees Օ Protective - prevents damage to shafts and objects being pulled Compact design: The self- contained hydraulic pump and puller saves space. Օ Efficient - saves time Accessories - available for models from 4 to 12 tons Օ Sets are supplied in handy carrying case. Safe: Multi-purpose: Ideal for pulling a wide variety of press-fitparts including bearings, wheels, bushings, gears and pulleys. The safety-release...

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Max. Withrawal ForceArm lengthWidth of GripSTROKEABCDEFGMASS MODEL VHPS4 4 t190 mm (7,48)325 mm (12,8ӓ)60 mm (2,4)13 mm (0,5ӓ)10 mm (0,4)22 mm (0,9ӓ)-40 mm (1,6)42 mm (1,7ӓ)22 mm (0,9)8 kg(18lbs.) VHPS6A 6 t230 mm (9,1ӓ)380 mm (15)70 mm (3,4ӓ)13 mm (0,5)10 mm (0,4ӓ)22 mm (0,9)-50 mm (2ӓ)45 mm (1,8)23 mm (0,9ӓ)10 kg (22lbs.) VHPS8 8 t280 mm (11)450 mm (17,7ӓ)85 mm (3,4)13 mm (0,5ӓ)13 mm (0,5)27,5 mm (1,1ӓ)-70 mm (2,7)50 mm (2ӓ)25 mm (1)12 kg (26lbs.) VHPS12 12 t305 mm (12ӓ)485 mm (19,1)85 mm (3,4ӓ)15 mm (0,6)17 mm (0,7ӓ)29 mm (1,1)-70 mm (2,7ӓ)60 mm (2,4)28 mm (1,1ӓ)15 kg (33lbs.) VHPS20 20 t365...

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With more than 100 years ofexperience in bearing technology, Timken understands the importance of proper maintenance procedures in maximizing product and equipment life. High-quality Timken maintenance products help to decrease down-timeand lower operating costs.Our line of maintenance tools isone example of how we extendbeyond bearings with friction management solutions to keepyour business runningsmoothly. These value-added products are grounded in ourknowledge of motion,lubrication, friction and metallurgy. Hydraulic Pullersare designed to help youextend bearing life in your applications through...

Open the catalog to page 10

With more than 100 years ofexperience in bearing technology, Timken understands the importance of proper maintenance procedures in maximizing product and equipment life. High-quality Timken maintenance products help to decrease down-time and lower operating costs.Our line of maintenance tools isone example of how we extend beyond bearings with friction management solutions to keep your business running smoothly. These value-added products are grounded in our knowledge of motion, lubrication, friction and metallurgy. Hydraulic Pullers are designed to help you extend bearing life in your applications...

Open the catalog to page 12

Withmorethan 100 years of experience in bearing technology, Timken understands the importance of proper maintenance procedures in maximizing product and equipment life. High-quality Timken maintenance products help to decrease downtime and operating costs.Our line of maintenance tools are an example of how we extend beyond bearings with friction management solutions to keep your business running smoothly. These value-added products are grounded in our knowledge of motion, lubrication, friction and metallurgy. They are designed to help you extend bearinglife in yourapplications through properinstallation,...

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Hydraulic Puller Warning Check condition of puller before use.ՕIf thereareindications of wearandtear such as ground-downparts, overloaded parts, or worn-outparts, exchange them with new parts.Donot use a hammer when operating spindle.ՕIf anyindications of overload, stiff working, etc., occur during pulling, please stop the procedure at once. Try to usealargerordifferent type of puller if necessary.For proper puller engagement, the jaws/legs should be centered. ՕWhen pulling, make sure puller and pulled parts are kept covered by the safety blanket to provide protection frominjury caused by fl...

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