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APTM Bearings for Industrial Applications

APTM  Bearings for Industrial Applications
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APTM Bearings for Industrial Applications

Product catalog summary
Introduction
Timken's APTM (All-Purpose) railroad bearings, introduced in 1954, are notable for their high load capacity and adaptability, making them suitable for various industrial applications. Key benefits include cost savings from self-contained units, pre-greased and preassembled components, high-quality seals, and a design that ensures positive roller alignment and reduced friction.
Development and Advantages
APTM bearings offer reduced installation costs, fewer assembly parts, and exceptional protection with minimal maintenance. The tapered roller construction ensures even load distribution, and case-hardened components resist fatigue and wear.
Bearing Reconditioning
Timken's subsidiary, Rail Bearing Service Corporation, provides reconditioning services for bearings used in railroad and industrial equipment.
Description of Parts
The bearing assembly includes components like narrow adapters, full bore housings, axle end caps, and locking plates, designed to be pressed onto the axle as a sealed unit for secure and efficient operation.
Basic Bearing Assembly Dimensions and Ratings
Detailed dimensions and ratings for various bearing classes are provided, including bore size, outside diameter, and dynamic ratings, crucial for selecting the appropriate bearing for specific applications.
How to Identify Assembly Numbers and Part Numbers
AP bearings are identified using a five-digit numeric code that describes component parts, lubrication, performance codes, and internal clearance, ensuring consistency in ordering and replacement.
Mounting Designs
Typical applications for APTM bearings include crane bridge axles, stadium roofs, and continuous casting machine rollers, each requiring specific mounting designs and auxiliary parts.
Technical Support
Technical details such as shaft/axle dimensions, housing dimensions, and auxiliary parts are provided to assist in proper installation and maintenance of the bearings.
Bearing Fitting Practice
Guidelines for press fit force requirements, shaft stress calculations, and bearing life equations are included to ensure optimal performance and longevity of the bearings.
Assembly and Disassembly
Instructions for assembly and disassembly of bearings are provided, along with lubrication guidelines to maintain efficiency and reduce wear.
How to Order
The procedure for ordering APTM bearings is outlined, including methods for identifying basic and special assembly numbers.
Specifications
Detailed specifications for various classes of APTM bearings are provided, including dimensions, tolerances, and material requirements for different bearing classes.
Procedures
Assembly and disassembly procedures emphasize storing bearing assemblies in a clean, dry place and provide step-by-step instructions for pressing bearing assemblies onto shafts using appropriate tools.
Standards and Recommendations
Recommendations include using specific lubricants and avoiding lead compounds, with an emphasis on using protective equipment during installation.
Installation Methods
Two primary methods for installing AP bearings are discussed: the Hydraulic RAM Method and the Threaded Rod and Nut Method, highlighting the cost-effectiveness and time efficiency of each.
Removal Procedures
Instructions for removing bearing assemblies using a press or portable fixtures are provided, emphasizing proper alignment and contact with the backing ring.
Grease Capacities
A table details grease capacities for different bearing classes, specifying the normal initial charge and additional grease required to fill the assembly.
Lubrication of AP Bearings
Timken AP bearings are prelubricated with AAR-approved grease, with recommendations for optimal performance in various conditions.
Ordering Procedures for AP Bearings
AP bearings can be ordered using two methods: purchasing basic bearing assemblies and required auxiliary parts separately, or purchasing complete assemblies or kits using overall assembly numbers.
Technical Specifications and Assembly Numbers
Detailed tables provide specifications for various classes of bearings, including cone numbers and assembly numbers, with illustrations of typical mounting arrangements.
Warnings and Maintenance
Proper maintenance and handling are critical to avoid serious harm, with emphasis on following installation instructions and maintaining proper lubrication.
Conclusion
Timken AP bearings are a critical component in many industrial applications, offering durability and efficiency. The document serves as a comprehensive guide for selecting, installing, and maintaining these bearings.
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Catalog excerpts

APTM  Bearings for Industrial Applications-1

APTM Bearings for Industrial Applications

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APTM  Bearings for Industrial Applications-2

2 AP™ BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM  Bearings for Industrial Applications-3

Introduction Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . . . . . . . . 9 Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers . ....

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APTM  Bearings for Industrial Applications-4

4 AP™ BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM  Bearings for Industrial Applications-5

Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . 9 Overall Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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APTM  Bearings for Industrial Applications-7

INTRODUCTION intrODuction When Timken introduced its revolutionary APTM (All-Purpose) railroad bearings in 1954, it was a railroad industry milestone. Decades later, Timken is a leader in the friction management and power transmission industries and continues to lead in advancing bearing technology through continuous innovation and development. In addition to railroad applications, AP bearings are successfully used in many types of industrial applications. This can be attributed to many factors including the bearing’s high load carrying capacity and its adaptability to a wide variety of applications....

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APTM  Bearings for Industrial Applications-8

Timken® AP Bearing Assembly Description of Parts ••The narrow adapter shown in Fig. 1 can be used in many ap- plications. Another type of mounting utilizes a full bore housing (see page 21). While this type of housing is currently unavailable through Timken, most bearing distributors provide a selection from other manufactuerers. ••The bearing assembly is pressed on the axle as a completely sealed unit. The axle end cap, cap screws and locking plate Vent Narrow Adapter can be applied to the axle as a unit. When the axle end cap, as shown in Fig. 1 is used, the locking plate provided locks the...

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APTM  Bearings for Industrial Applications-9

Basic Bearing Assembly Basic Bearing Assembly Dimensions and Ratings Inner Race (Cone) Number Outer Race (Cup) Number C Outer Race Width Cone bore tolerance + 0.025 – 0.000 mm (+ .0010 in. – .0000 in.) K Factor is defined as the tapered roller bearing radial to axial dynamic capacity ratio. NOTE: Special cup O.D. tolerance +0.102 + 0.076 mm (+ .0040 in. + .0030 in.) also available. APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM  Bearings for Industrial Applications-10

With Shroud Basic Bearing Assembly Without Shroud Backing Ring (1) Assemblies Backing ring assemblies and/or backing spacer may be used on either side of the bearing. Overall Dimensions for AP Bearings db D Outside Diameter Backing Ring With Shroud Without Shroud On Classes B, C, and D the lubricant fitting extends beyond the axle end cap. Dimensions given include the lubricant fitting. C Outer Race Width APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM  Bearings for Industrial Applications-11

How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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APTM  Bearings for Industrial Applications-13

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS How to Identify Assembly Numbers and Part Numbers Vent Fitting Bearing Assembly Numbers In order to facilitate the identity of groups of parts, a “bearing assembly number” system is used. AP bearings are each assigned a five digit numeric code that follows the cone part number to describe the individual component parts, prelubrication, performance codes, and internal clearance of the pre-set assembly. In some cases the code may be alphanumeric, although the first digit is always “9”. For new applications, an assembly number is assigned on receipt...

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APTM  Bearings for Industrial Applications-14

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS STANDARD PART NUMBERS Standard Parts for Timken AP Bearings Backing Ring Class Inner Race (Cone) Cone Spacer Seal Wear Ring Seal Assembly With Shroud Without Shroud Seal Assembly Cap Screw (Qty: 3) Lube Fitting or Pipe Plug Cone Spacer Cone & Roller Assembly Lube Fitting Pipe Plug or Vent Lock Plate Seal Wear Ring Pipe Plug Basic Bearing Assembly Backing Spacer Class With Shroud Backing Ring Assemblies Backing Spacer Pipe Plug Lube Fitting Without Shroud Backing Spacer Adapter (1) Recessed End Cap Lube Fitting Pipe Plug Pipe Plug Lock Plate Cap...

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APTM  Bearings for Industrial Applications-15

mOUNTING dESIGNS Typical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crane Bridge and Trolley Axles. . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Moveable Stadium Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Table Rolls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Continuous Casting Machine Guide Rollers . . . . . . . . . . . . . . . 22 Elevator Sheaves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ingot Cars. . . . . . . . ....

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APTM  Bearings for Industrial Applications-17

MOUNTING DESIGNS mOUNTING dESIGNS Typical Applications Listed below are some of the various applications on which AP bearings are presently being used. Photographs and/or line drawings of some of these designs are shown on the following pages. •• •• •• •• •• •• •• •• •• Apron Feeders Auto Shredders Band Saws Barking Drums – Thrust Rollers Billet Ejectors Bucket Unloaders Calender Rolls Cam Rollers Cars -- Billet Grinder Cars -- Cable Cars -- Cane Cars -- Charging Box Cars -- Coke Guide Cars -- Coke Quench Cars -- Coke Screening Cars -- Furnace Cars -- Furnace Heat Shield Cars -- Hot Metal Cars...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.