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AP Bearings

AP Bearings
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AP Bearings

Product catalog summary
Introduction
Timken introduced the APTM (All-Purpose) railroad bearings in 1954, which are now widely used in various industrial applications due to their high load capacity and adaptability. Key advantages include cost savings from self-contained units, pre-greased and preassembled components, high-quality seals, and a design that ensures positive roller alignment and reduced friction.
Development and Advantages
The APTM bearings offer benefits such as reduced installation costs, fewer parts for assembly, and exceptional protection with minimal maintenance. The tapered roller construction ensures even load distribution, and the case-hardened components resist fatigue and wear.
Bearing Reconditioning
Timken's subsidiary, Rail Bearing Service Corporation, provides reconditioning services for bearings used in railroad and industrial equipment.
Description of Parts
The bearing assembly includes components like narrow adapters, full bore housings, axle end caps, and locking plates, designed to be pressed onto the axle as a sealed unit.
Basic Bearing Assembly Dimensions and Ratings
The document provides detailed dimensions and ratings for various classes of bearings, including bore size, outside diameter, and dynamic ratings.
How to Identify Assembly Numbers and Part Numbers
AP bearings are identified using a five-digit numeric code that describes component parts, lubrication, performance codes, and internal clearance, ensuring correct fitting and functioning for specific applications.
Mounting Designs
Various mounting designs are discussed, including applications like crane bridge axles, stadium roofs, and coal crushers, each with specific requirements for components like backing spacers, axle end caps, and seal assemblies.
Technical Support
Technical details include shaft/axle specifications, housing dimensions, and auxiliary parts. The document covers bearing fitting practices, press fit force requirements, and bearing life equations.
Assembly and Disassembly
Guidelines for assembling and disassembling bearings are provided, along with lubrication instructions to ensure optimal performance.
How to Order
The ordering procedure for APTM bearings is outlined, including methods for identifying basic and special assembly numbers.
Specifications
The document provides detailed specifications for APTM bearings used in industrial applications, including dimensions for various classes of bearings, such as B, C, D, E, F, G, GG, and K, with measurements in both millimeters and inches.
Procedures
The document outlines procedures for the assembly and disassembly of bearing installations, emphasizing the importance of storing bearing assemblies in a clean, dry place and providing step-by-step instructions for pressing bearing assemblies onto shafts using appropriate tools.
Standards and Recommendations
Recommendations include using specific lubricants such as castor oil or heavy mineral oil for coating bearing seats and avoiding lead compounds. The document advises against applying heat to bearing cone assemblies during installation and stresses the importance of using protective equipment.
Installation Methods
Two primary methods for installing AP bearings are described: the Hydraulic RAM Method and the Threaded Rod and Nut Method, highlighting the cost-effectiveness and time efficiency of each.
Removal Procedures
Instructions for removing bearing assemblies using a press or portable fixtures are provided, advising on the use of a pulling shoe for efficient removal and emphasizing the need for proper alignment and contact with the backing ring.
Grease Capacities
The document includes a table detailing the grease capacities for different bearing classes, specifying the normal initial charge and additional grease required to fill the assembly.
Lubrication of AP Bearings
Timken AP bearings are prelubricated with AAR-approved grease. For optimal performance, especially in low to moderate speed applications, it is recommended to fill the bearing completely with compatible grease to prevent contamination.
Ordering Procedures for AP Bearings
AP bearings can be ordered using two methods: purchasing basic bearing assemblies and required auxiliary parts separately, or purchasing complete assemblies or kits using overall assembly numbers.
Technical Specifications and Assembly Numbers
Detailed tables provide specifications for basic AP bearing assemblies, including cone numbers and assembly numbers for different classes.
Mounting Arrangements
Illustrations and descriptions of typical mounting arrangements are provided, showing combinations of basic bearings and auxiliary parts.
Conclusion
This technical document serves as a comprehensive guide for selecting and ordering APTM bearings, providing all necessary specifications and part numbers to ensure proper assembly and application in industrial settings.
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Catalog excerpts

AP Bearings-1

APTM Bearings for Industrial Applications

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AP Bearings-2

2 AP™ BEARINGS FOR INDUSTRIAL APPLICATIONS

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AP Bearings-3

Introduction Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . . . . . . . . 9 Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers . ....

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AP Bearings-4

4 AP™ BEARINGS FOR INDUSTRIAL APPLICATIONS

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AP Bearings-5

Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . 9 Overall Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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AP Bearings-7

INTRODUCTION intrODuction When Timken introduced its revolutionary APTM (All-Purpose) railroad bearings in 1954, it was a railroad industry milestone. Decades later, Timken is a leader in the friction management and power transmission industries and continues to lead in advancing bearing technology through continuous innovation and development. In addition to railroad applications, AP bearings are successfully used in many types of industrial applications. This can be attributed to many factors including the bearing’s high load carrying capacity and its adaptability to a wide variety of applications....

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AP Bearings-8

Timken® AP Bearing Assembly Description of Parts ••The narrow adapter shown in Fig. 1 can be used in many ap- plications. Another type of mounting utilizes a full bore housing (see page 21). While this type of housing is currently unavailable through Timken, most bearing distributors provide a selection from other manufactuerers. ••The bearing assembly is pressed on the axle as a completely sealed unit. The axle end cap, cap screws and locking plate Vent Narrow Adapter can be applied to the axle as a unit. When the axle end cap, as shown in Fig. 1 is used, the locking plate provided locks the...

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AP Bearings-9

Basic Bearing Assembly Basic Bearing Assembly Dimensions and Ratings Inner Race (Cone) Number Outer Race (Cup) Number C Outer Race Width Cone bore tolerance + 0.025 – 0.000 mm (+ .0010 in. – .0000 in.) K Factor is defined as the tapered roller bearing radial to axial dynamic capacity ratio. NOTE: Special cup O.D. tolerance +0.102 + 0.076 mm (+ .0040 in. + .0030 in.) also available. APTM BEARINGS FOR INDUSTRIAL APPL

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AP Bearings-10

With Shroud Basic Bearing Assembly Without Shroud Backing Ring (1) Assemblies Backing ring assemblies and/or backing spacer may be used on either side of the bearing. Overall Dimensions for AP Bearings db D Outside Diameter Backing Ring With Shroud Without Shroud On Classes B, C, and D the lubricant fitting extends beyond the axle end cap. Dimensions given include the lubricant fitting. C Outer Race Width APTM BEARINGS FOR INDUST

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AP Bearings-11

How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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AP Bearings-13

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS How to Identify Assembly Numbers and Part Numbers Vent Fitting Bearing Assembly Numbers In order to facilitate the identity of groups of parts, a “bearing assembly number” system is used. AP bearings are each assigned a five digit numeric code that follows the cone part number to describe the individual component parts, prelubrication, performance codes, and internal clearance of the pre-set assembly. In some cases the code may be alphanumeric, although the first digit is always “9”. For new applications, an assembly number is assigned on receipt...

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AP Bearings-14

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS STANDARD PART NUMBERS Standard Parts for Timken AP Bearings Backing Ring Class Inner Race (Cone) Cone Spacer Seal Wear Ring Seal Assembly With Shroud Without Shroud Seal Assembly Cap Screw (Qty: 3) Lube Fitting or Pipe Plug Cone Spacer Cone & Roller Assembly Lube Fitting Pipe Plug or Vent Lock Plate Seal Wear Ring Pipe Plug Basic Bearing Assembly Backing Spacer Class With Shroud Backing Ring Assemblies Backing Spacer Pipe Plug Lube Fitting Without Shroud Backing Spacer Adapter (1) Recessed End Cap Lube Fitting Pipe Plug Pipe Plug Lock Plate Cap...

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AP Bearings-15

mOUNTING dESIGNS Typical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crane Bridge and Trolley Axles. . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Moveable Stadium Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Table Rolls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Continuous Casting Machine Guide Rollers . . . . . . . . . . . . . . . 22 Elevator Sheaves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ingot Cars. . . . . . . . ....

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AP Bearings-17

MOUNTING DESIGNS mOUNTING dESIGNS Typical Applications Listed below are some of the various applications on which AP bearings are presently being used. Photographs and/or line drawings of some of these designs are shown on the following pages. •• •• •• •• •• •• •• •• •• Apron Feeders Auto Shredders Band Saws Barking Drums – Thrust Rollers Billet Ejectors Bucket Unloaders Calender Rolls Cam Rollers Cars -- Billet Grinder Cars -- Cable Cars -- Cane Cars -- Charging Box Cars -- Coke Guide Cars -- Coke Quench Cars -- Coke Screening Cars -- Furnace Cars -- Furnace Heat Shield Cars -- Hot Metal Cars...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.