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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings

Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings
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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings

Product catalog summary
Introduction
The document is an Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings by Timken, emphasizing their innovation in friction management and global presence.
Basic Design Considerations
Discusses fundamental aspects of bearing design, including construction selection, size, and special designs, providing guidelines for choosing the appropriate bearing type based on application requirements.
Cylindrical Roller Bearings
Details construction types, roller and cage options, and includes a table of part numbers, dimensions, and load ratings, crucial for understanding specifications and capabilities.
Ball Bearings
Similar to cylindrical roller bearings, it covers construction types, cage options, seals, and shields, with a table for part numbers, dimensions, and load ratings.
Engineering Data
Provides detailed engineering data, including tolerances, materials, operating temperatures, radial play, preloading, and mounting practices, along with dynamic and static load ratings, life calculations, and lubrication.
Ultra-High-Speed Performance Features
Discusses features enhancing performance at ultra-high speeds, critical for aerospace applications.
Conversion Charts
Includes a viscosity conversion table to assist in selecting appropriate lubrication for bearings.
About Timken
Highlights Timken's role as a diversified industrial manufacturer known for innovative materials and power transmission systems.
Product Breadth
Timken offers a wide range of aerospace bearings, highlighting materials like vacuum-melt 52100 or VIM-VAR M-50 steel, and special designs and coatings.
Timken Aerospace Solutions
Provides comprehensive life-cycle solutions for aerospace power transmission systems, emphasizing innovation and quality.
Design Guide Features
Includes dimensional and load rating data, organized by size, referencing ISO and ANSI/ABMA standards, advising on validating design suitability.
Warnings and Maintenance
Emphasizes proper maintenance and handling practices to avoid injury, providing guidelines for shelf life and storage of grease-lubricated bearings.
Shelf Life and Storage Guidelines
Outlines the importance of shelf life for bearings, emphasizing lubricant's role in maintaining condition, with guidelines for storage conditions.
Aerospace Design Guide
Assists in selecting optimal bearings, highlighting a four-step procedure: determining performance requirements, application parameters, potential damage modes, and bearing design.
Construction Selection
Includes a construction selector chart evaluating different bearing designs based on criteria like load handling and speed.
Size and Chassis Selection
Offers bearings in various dimension series, with the 000 series popular for its thin cross-section and reduced weight.
Special Designs
Available to simplify mounting and improve performance, including bearings with puller grooves and self-aligning seats.
Cylindrical Roller Bearings Overview
Designed to accept axial load in one direction, crucial in aerospace applications for handling high radial loads.
Cage Options
Outlines several cage options, including full roller complement, machined brass, silicon-iron-bronze, and silver-plated alloy steel, each suited for specific applications.
Roller Specifications
Rollers are contoured for uniform stress distribution, enhancing thrust and misalignment acceptance.
Part Numbers, Dimensions, and Load Ratings
Provides a guide on developing complete bearing part numbers, including tables with specifications for sizes, dimensions, and load ratings.
Key Tables and Figures
Includes tables and figures illustrating cage options, bearing specifications, and part numbers.
Specifications
Lists bearings with specific dimensions and load ratings, including size code, boundary dimensions, and load ratings in Newtons and pounds.
Procedures and Standards
References ANSI/ABMA standards for load ratings, specifying maximum shaft or housing fillet radius.
Recommendations
Suggests selecting appropriate bearing construction based on application design functions, describing different ball bearing types.
Key Data from Tables
Provides detailed measurements and load capacities for each bearing type.
Critical Information
Emphasizes selecting the correct bearing type for specific applications, considering factors like load capacity and speed.
Specifications
Outlines specifications for ball bearings, focusing on operating contact angles and consulting with engineers for final selections.
Procedures
Involves choosing appropriate cage and ball complement to optimize performance.
Norms and Standards
Provides a table of cage options for metric ball bearings, specifying materials and limits.
Recommendations
Provides recommendations for selecting seals and shields based on application conditions.
Data Summary
Includes tables summarizing cage options, seal and shield configurations, and maximum capacity cage options.
Critical Information
Highlights the importance of selecting the right materials and configurations for optimal performance and longevity.
Specifications
Outlines specifications for aerospace bearings, including dimensions, load ratings, and tolerances.
Tolerances
Specified according to ANSI/ABMA precision levels, with recommendations for high-reliability systems.
Engineering Data
Provides detailed tables of tolerances for various classes, specifying maximum allowable deviations.
Recommendations
Recommends ISO 5 for high-reliability systems and closer tolerances for precise control.
Overview
Focuses on bearing specifications, materials, and testing procedures for aerospace applications.
Materials
Discusses materials like VIM-VAR M-50, 440C stainless steel, and high chrome 52100 bearing steel.
Non-Destructive Testing
Emphasizes the importance of non-destructive testing for reliability, using techniques like fluorescent penetrant and magnetic particle inspection.
Radial Play and Contact Angle
Explains the significance of radial play in bearing design, affecting contact angle and axial play.
Conclusion
Provides comprehensive information on bearing specifications, materials, and testing methods for aerospace applications.
Specifications
Provides detailed specifications for ball bearings, focusing on radial play, contact angle, and endplay.
Procedures
Outlines a procedure to determine average contact angle and endplay for a specific bearing.
Norms and Standards
References ISO and ANSI/ABMA standards for radial play groups.
Recommendations
Provides recommendations for preloading methods and consulting with engineers for specific applications.
Key Data from Tables and Graphs
Includes tables for radial play groups and a graph illustrating relationships between radial play, endplay, and contact angle.
Critical Information
Emphasizes selecting appropriate radial play and contact angle for specific applications.
Dynamic Load Rating and Life Calculations
Guidelines for calculating dynamic load rating and life of bearings, focusing on L10 life calculations.
Nomogram Examples
Examples for calculating L10 life for roller and ball bearings at specific RPMs and Cr/P ratios.
Alternate Direct Calculation Method
Formulas for calculating L10 life using dynamic load rating and equivalent radial load.
Equivalent Radial Load (P)
Explains how to calculate equivalent radial load for roller and ball bearings.
Static Load Ratings
Defined in terms of contact stress, with specific ratings for ball and roller bearings.
Life Adjustment Factors
Discusses life adjustment factors for reliability, material, and application conditions.
Considerations in Bearing Life Prediction
Highlights factors affecting bearing life, including lubrication, speed, load, and material properties.
Lubrication
Outlines lubrication requirements for high-speed and medium-speed applications.
Lubrication and Bearing Life
Discusses the importance of fluid film separation in bearings, particularly in aerospace applications.
Oil Viscosity Selection
Involves considering load, speed, bearing setting, oil type, and environmental factors.
Lubrication Filtration
Proper filtration is crucial for maximizing lubrication benefits.
Low-Speed Applications
Relies on grease lubricants with high lubricity and extreme pressure additives.
Standard and Special Lubricants
Timken provides a range of oils and greases for extreme conditions.
Ultra-High-Speed Performance
Timken has developed designs for bearings operating above 2 million dN speeds.
Viscosity Conversion and Measurement
Includes a viscosity conversion table and explains different viscosity measurement units.
Conversion Charts
Various conversion charts are provided for units of acceleration, area, bending moment, energy, force, length, mass, power, pressure, temperature, velocity, and volume.
Contact Information
Timken Aerospace offers comprehensive aerospace solutions and can be contacted for further assistance.
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Catalog excerpts

Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-1

Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-3

INDEX INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 BASIC DESIGN CONSIDERATIONS Bearing design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Construction selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Size and chassis selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CYLINDRICAL ROLLER BEARINGS Basic construction types . . . . . . . . . . . . . . . . . . . . . . ....

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-4

AEROSPACE DESIGN GUIDE The world turns to Timken for innovation to move ahead of the competition. Our contributions to advancing work and living standards – through innovations surrounding friction management and power transmission – are invaluable. We have played a role in virtually all major technologies that have shaped our age, from automobile travel to artificial hearts. You’ll find our products wherever you turn – on land, on sea and in space. When customers turn to us, they are turning to a worldwide team. Because of our ability to help their products perform better, customers honor us...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-5

TECHNOLOGY THAT MOVES YOU Today, major industries turn to Timken for our ability to influence the fundamentals of motion through the creation, transfer and control of power. We invest in people, attracting scholars, engineers and specialists from around the world. We invest in tools – computers, manufacturing equipment and state-of-the-art laboratories. We invest in the future by identifying new concepts that will help Timken and our customers make their mark for years to come. Innovation is one of our core values. The return on our technology investment has grown exponentially. We help customers...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-6

AEROSPACE DESIGN GUIDE AB BRAND YOU CAN TRUST Timken has built a strong tradition of quality, technology and innovation. A long list of customer certifications provides solid evidence that our products have earned customer trust. As our founder, Henry Timken, said, “Don't set your name to anything you will ever have cause to be ashamed of.” From design to distribution, Timken gives customers expanded options and the security of knowing that each box contains an industry-tested product. ABOUT THE TIMKEN COMPAN COMPANY The Timken Company is a diversified industrial manufacturer of innovative, highly...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-7

TIMKEN AEROSPACE SOLUTIONS PRODUCT BREADTH With rapidly expanding capabilities, Timken provides comprehensive life-cycle solutions and delivers unparalleled value for a growing number of aerospace power transmission systems. In addition to our global leadership position in aerospace bearings, we provide an increasing variety of products and services. These range from turbine engine components and gears to complete helicopter transmissions and services, which include part reconditioning and engine overhaul. Timken® Aerospace bearings are designed to meet the performance requirements of critical...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-8

AEROSPACE DESIGN GUIDE Gears and associated components deliver power transmission value with a range that includes housings and associated parts such as shafts, adapters, covers, supports and retainers. Turbine engine components from airfoils (nozzles, blades and vanes) to housings, ducts and related components help keep aircraft engines operating at peak performance levels. Gearboxes and transmissions meet the demanding G performance requirements for helicopter engine nose, main, intermediate and tail transmissions, as well as engine accessory gearboxes. Rotorhead assemblies serve critical dynamic...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-9

ABOUT THIS DESIGN GUIDE Timken offers an extensive range of bearings and accessories in both imperial and metric sizes. For your convenience, size ranges are indicated in millimeters and inches. Contact your Timken sales representative to learn more about our complete line for the special needs of your application. USING THIS GUIDE We are committed to providing our customers with maximum service and quality. This publication contains dimensions, tolerances and load ratings as well as an engineering section describing fitting practices for shafts and housings, internal clearances, materials and...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-10

AEROSPACE DESIGN GUIDE AEROSPACE DESIGN GUIDE

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-11

SHELF LIFE AND STORAGE OF GREASE-LUBRICATED BEARINGS AND COMPONENTS Timken guidelines for the shelf life of grease-lubricated rolling bearings, components and assemblies are set forth below. Shelf life information is based on test data and experience. Shelf life should be distinguished from lubricated bearing/ component design life as follows: SHELF LIFE Shelf life of the grease-lubricated bearing/component represents the period of time prior to use or installation. The shelf life is a portion of the anticipated aggregate design life. It is impossible to accurately predict design life due to...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-12

AEROSPACE DESIGN GUIDE BEARING DESIGN FROM APPLICATION TO SPECIFICATION – A LOGICAL APPROACH Physical Parameters This design guide is prepared to help you choose the optimum bearing for your specific application. Too often, bearings are selected without a thorough analysis, resulting in poor performance, unexpected problems and reduced life. To help you avoid these and other issues, Timken developed a four-step procedure to summarize key concepts that should be considered when developing an aerospace bearing specification. The interrelationship of these concepts covers the entire field of bearing...

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Aerospace Design Guide for Precision Metric Ball and Cylindrical Roller Bearings-13

Basic Design Considerations Environmental Parameters The environment is a fixed condition of the end product. However, the decision to protect or expose the bearing to the environment is a design option. Temperature, either ambient or internally generated, is a major consideration. The nature of the surrounding media, liquid or gas (for both materials and lubrication), may establish the need for seals, special corrosion protection or supplemental lubrication. Any special environments such as magnetic fields or radiation also should be considered for their design impact. Economic Parameters Total...

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