TIMKEN MAINTENANCE TOOLS ® SOLUTIONS ENSURING PERFORMANCE THROUGH PROPER INSTALLATION AND REMOVAL OF BEARINGS
Open the catalog to page 1INSTALLATION TOOLS Timken offers a large assortment of high-quality induction heaters designed for demanding industrial applications. They can heat and radially expand a wide variety of gears, rings, couplings, bearings and other components. All heaters are produced in accordance with International (IEC) and European (CE) health and safety requirements. They feature a microprocessor controlled power supply, automated time and temperature control and automatic demagnetization. WARNING Failure to observe the following warnings could create a risk of death or serious injury. Proper maintenance and...
Open the catalog to page 2INSTALLATION TOOLS INDUCTION HEATERS Why Choose an Induction Heater? Versatility, Safety and Quality Induction heating is a superior, fast and controlled heating method. It is a safer and more environmentally friendly alternative to traditional heating methods such as ovens, oil baths or blow torches. These methods cause fumes or oil waste and are not recommended for personal health and safety. Timken induction heaters can be used for heating gear wheels, bushings, couplings and other components. Proper mounting may lengthen the life span of your equipment, and controlled induction heating helps...
Open the catalog to page 3INSTALLATION TOOLS || INDUCTION HEATER MODELS Portable design, easy to use and ideal for site jobs. Bench-top TURBO model Bench-top model with swing arm Heating capacity, 15 kg (33.1 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Heating Capacity, 40 kg (88.2 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Heating Capacity, 35 kg (77.2 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Min. Bore: 10 mm (0.4 in.) Max. O.D.: 210 mm (8.3 in.) Max. Width: 120 mm (4.8 in.) Max. Weight: 15 kg (33.1 lbs.) Min. Bore: 10 mm (0.4 in.) Max. O.D.: 350 mm (13.8 in.)...
Open the catalog to page 4Mobile, medium capacity with swing arm Powerful, TURBO model, mobile with swing arm Powerful heater for heavy bearings Heating Capacity, 250 kg (551.2 lbs.) (Max. Bearing Weight) Voltages available: 400V and 500V Heating Capacity, 550 kg (1212.5 lbs.) (Max. Bearing Weight) Voltages available: 400V, 450V, 500V Heating Capacity, 600 kg (1322.6 lbs.) (Max. Bearing Weight) Voltages available: 400V and 500V Min. Bore: 30 mm (1.2 in.) Max. O.D.: 720 mm (28.3 in.) Max. Width: 340 mm (13.4 in.) Max. Weight: 250 kg (551.2 lbs.) Min. Bore: 60 mm (2.4 in.) Max. O.D.: 920 mm (36.2 in.) Max. Width: 350 mm...
Open the catalog to page 5INSTALLATION TOOLS || INDUCTION HEATERS VHIN10 - Other parts Min. bore diameter, horizontal 1 TECHNICAL DATA ELECTRICITY Power rating Available voltages WORK PIECE Max. weight Min. bore diameter, vertical 2 Max. O.D. bearing Max. work piece width Cross section poles Pole height - Magnetic probe - Digital display - Digital display Sound signal Error report Temperature hold POLE DIMENSIONS CONTROLS Temperature control - Max. reach Time control - Max. reach Automatic power reduction Thermal safety guard electronics UNIT DIMENSIONS Dimensions (lxbxh) Weight heater Models VHIN 550, 600, 800 - Cord...
Open the catalog to page 6standard sliding yoke
Open the catalog to page 7INSTALLATION TOOLS || INDUCTION HEATERS COMPARISON HEATING TIMES BETWEEN STANDARD AND TURBO HEATERS 120/480V UP TO 110° C (230° F) IN MINUTES BEARING NO. GEAR WHEEL COMPARISON HEATING TIMES BETWEEN STANDARD AND TURBO HEATERS 230/400V UP TO 110° C (230° F) IN MINUTES 22322 GEAR WHEEL
Open the catalog to page 8SELECTION GUIDE USING WEIGHT AND O.D. MAXIMUM WEIGHT M A X I M U M O. D. S I Z E The size and weight of your product are two of the many factors that determine which heater is right for your equipment. This chart is offered as a general guide only. INDUCTION HEATERS ACCESSORIES GLOVES Available for various models. TEMPERATURE PROBE Each Timken induction heater model is supplied with a magnetic temperature probe. A clamp also is available for nonferrous components.
Open the catalog to page 9INSTALLATION TOOLS || INDUCTION HEATERS PART NUMBERS Heater Heater Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Heater Heater Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Heater Heater Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Accessory Heater Heater Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Accessory Accessory Accessory Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Heater Heater Heater Accessory Accessory Accessory Accessory Accessory Accessory Heater Heater...
Open the catalog to page 10INSTALLATION TOOLS IMPACT FITTING TOOL Mounting Proper mounting is essential to ensure long bearing life. Designed to permit the safe, precise and quick mounting of bearings, bushings, sealing rings, cam wheels and pulleys, the Timken impact fitting tool set features impact-resistant plastic collets. These help deter metalto-metal contact and the resulting shaft damage. During the mounting of bearings where the faces lie in the same plane, the collets enable the load to be transmitted to the ring experiencing the interference fit. If the impact mounting tool is used, mounting forces are not transmitted...
Open the catalog to page 11INSTALLATION TOOLS || IMPACT FITTING TOOLS IMPACT FITTING TOOL SELECTION GUIDE ALL ISO BEARING CODES ENDING WITH Impact rings 50-90, 45-100, 50-110 also fit the following bearing where only the outer ring is to be fitted, e.g., shaft not installed: For tapered bearings, impact rings fit outer ring and also inner ring if driving from large-diameter side. The numbers on each impact ring (e.g., 25-62) are clearly marked on the ring. The first figure refers to shaft diameter, the second to bearing outer di
Open the catalog to page 12REMOVAL TOOLS HYDRAULIC & SELF-CENTERING HYDRAULIC PULLERS Timken carries a wide range of self-contained portable hydraulic and mechanical pulling systems that have capacities from four to 30 tons. They are ideal for removing all kinds of shaft-fitted parts. Self-centering pullers avoid damage to parts as the applied force is distributed evenly. Integrated pump, cylinder, hose and puller with safety-release valve. Compact design: The self-contained hydraulic pump and puller saves space. Sets are supplied in a handy carrying case. Multi-purpose: Ideal for pulling a wide variety of press-fit parts...
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