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Maintenance-Tool-Catalog

Maintenance-Tool-Catalog
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Maintenance-Tool-Catalog

Product catalog summary
Overview
This document provides comprehensive guidance on the installation and removal of bearings using Timken's induction heaters. It includes specifications, safety warnings, and technical data for various models, emphasizing the benefits of using induction heaters over traditional methods.
Specifications
Timken's induction heaters are designed for industrial use, featuring microprocessor-controlled power supplies, automated controls, and automatic demagnetization. The document details models with specific capabilities such as minimum bore size, maximum outer diameter, weight capacity, and voltage options.
Safety Warnings
Users are advised to follow safety protocols to prevent equipment failure and injury. Key warnings include avoiding explosive environments, not wearing metal objects, and prohibiting use by individuals with pacemakers or hearing aids. Protective gloves are recommended.
Installation Tools
Induction heaters are highlighted for their safety and environmental benefits. The document outlines their versatility and quality, providing technical specifications like power ratings and heating capacities. The Timken impact fitting tool set is also discussed for its safe and precise mounting capabilities.
Technical Data
Detailed technical data for each induction heater model is provided, including electricity requirements, workpiece specifications, and control features. A comparison of heating times illustrates the efficiency of different models.
Conclusion
Timken's induction heaters ensure efficient and safe bearing installation and removal, focusing on high performance and safety compliance. The document guides users in selecting the appropriate model for their industrial needs.
Induction Heaters Overview
Various models cater to specific weight and diameter requirements, with options like the VHIS and VHIN series offering different voltages and accessories. A selection guide assists in choosing based on product size and weight.
Impact Fitting Tool Warnings
Proper care is necessary when using the impact fitting tool set to avoid damage, especially with tapered roller bearings. Protective clothing is advised, and the tool should not be used on components above 80°C.
Hydraulic & Self-Centering Hydraulic Pullers
Timken offers pullers with capacities from four to 30 tons, ideal for removing shaft-fitted parts. Self-centering pullers ensure even force distribution and come preassembled. Proper engagement and avoiding overload are crucial.
Mechanical Pullers Overview
Mechanical pullers are essential for safe part removal. The choice depends on part size and required force, with three-arm pullers preferred for better force distribution. Safety is emphasized, and exceeding puller capacity is discouraged.
Specifications of Mechanical Pullers
A table provides specifications for various mechanical puller models, detailing reach, spread, stroke, and weight. For instance, the VMPS2 model has a 2-ton capacity, 80 mm reach, and 120 mm spread.
Company Information
The Timken Company specializes in high-performance mechanical components, enhancing machinery reliability and performance globally.
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Catalog excerpts

Maintenance-Tool-Catalog-1

TIMKEN MAINTENANCE TOOLS ® ENSURING PERFORMANCE THROUGH PROPER INSTALLATION AND REMOVAL OF BEARINGS

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Maintenance-Tool-Catalog-2

INSTALLATION TOOLS Timken offers a large assortment of high-quality induction heaters designed for demanding industrial applications. They can heat and radially expand a wide variety of gears, rings, couplings, bearings and other components. All heaters are produced in accordance with International (IEC) and European (CE) health and safety requirements. They feature a microprocessor controlled power supply, automated time and temperature control and automatic demagnetization. WARNING Failure to observe the following warnings could create a risk of death or serious injury. Proper maintenance and...

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Maintenance-Tool-Catalog-3

INSTALLATION TOOLS INDUCTION HEATERS Why Choose an Induction Heater? Versatility, Safety and Quality Induction heating is a superior, fast and controlled heating method. It is a safer and more environmentally friendly alternative to traditional heating methods such as ovens, oil baths or blow torches. These methods cause fumes or oil waste and are not recommended for personal health and safety. Timken induction heaters can be used for heating gear wheels, bushings, couplings and other components. Proper mounting may lengthen the life span of your equipment, and controlled induction heating helps...

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Maintenance-Tool-Catalog-4

VHIN 33 VHIS 35 Portable design, easy to use and ideal for site jobs.Bench-top TURBO model Bench-top model with swing arm Heating capacity, 15 kg (33.1 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Heating Capacity, 40 kg (88.2 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Heating Capacity, 35 kg (77.2 lbs.) (Max. Bearing Weight) Voltages available: 120V and 230V Min. Bore: 10 mm (0.4 in.) Max. O.D.: 210 mm (8.3 in.) Max. Width: 120 mm (4.8 in.) Max. Weight: 15 kg (33.1 lbs.) Min. Bore: 10 mm (0.4 in.) Max. O.D.: 350 mm (13.8 in.) Max. Width: 135 mm (5.3 in.) Max....

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Maintenance-Tool-Catalog-5

Mobile, medium capacity with swing arm Powerful, TURBO model, mobile with swing arm Powerful heater for heavy bearings Heating Capacity, 250 kg (551.2 lbs.) (Max. Bearing Weight) Voltages available: 400V and 500V Heating Capacity, 550 kg (1212.5 lbs.) (Max. Bearing Weight) Voltages available: 400V, 450V, 500V Heating Capacity, 600 kg (1322.6 lbs.) (Max. Bearing Weight) Voltages available: 400V and 500V Min. Bore: 30 mm (1.2 in.) Max. O.D.: 720 mm (28.3 in.) Max. Width: 340 mm (13.4 in.) Max. Weight: 250 kg (551.2 lbs.) Min. Bore: 60 mm (2.4 in.) Max. O.D.: 920 mm (36.2 in.) Max. Width: 350 mm...

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Maintenance-Tool-Catalog-8

INSTALLATION TOOLS || INDUCTION HEATERS GEAR WHEEL GEAR WHEEL

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Maintenance-Tool-Catalog-9

SELECTION GUIDE USING WEIGHT AND O.D. MAXIMUM WEIGHT M A X I M U M O. D. S I Z E The size and weight of your product are two of the many factors that determine which heater is right for your equipment. This chart is offered as a general guide only. INDUCTION HEATERS ACCESSORIES GLOVES Available for various models. TEMPERATURE PROBE Each Timken induction heater model is supplied with a magnetic temperature probe. A clamp also is available for nonferrous components.

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Maintenance-Tool-Catalog-10

INSTALLATION TOOLS || INDUCTION HEATERS PART NUMBERS VHIN 10 VHIN10 VHIN10US VHIN10GB VHIN101US VHIN101GB VHIN10011 VHIN10012 VHIN10013 VHIN10015 VHIN10016

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Maintenance-Tool-Catalog-11

INSTALLATION TOOLS IMPACT FITTING TOOL Mounting Proper mounting is essential to ensure long bearing life. Designed to permit the safe, precise and quick mounting of bearings, bushings, sealing rings, cam wheels and pulleys, the Timken impact fitting tool set features impact-resistant plastic collets. These help deter metalto-metal contact and the resulting shaft damage. During the mounting of bearings where the faces lie in the same plane, the collets enable the load to be transmitted to the ring experiencing the interference fit. If the impact mounting tool is used, mounting forces are not transmitted...

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Maintenance-Tool-Catalog-12

INSTALLATION TOOLS || IMPACT FITTING TOOLS Impact rings 50-90, 45-100, 50-110 also fit the following bearing where only the outer ring is to be fitted, e.g., shaft not installed: For tapered bearings, impact rings fit outer ring and also inner ring if driving from large-diameter side. The numbers on each impact ring (e.g., 25-62) are clearly marked on the ring. The first figure refers to shaft diameter, the second to bearing outer diameter.

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Maintenance-Tool-Catalog-13

REMOVAL TOOLS HYDRAULIC & SELF-CENTERING HYDRAULIC PULLERS Timken carries a wide range of self-contained portable hydraulic and mechanical pulling systems that have capacities from four to 30 tons. They are ideal for removing all kinds of shaft-fitted parts. Advantages • Self-centering pullers avoid damage to parts as the applied force is distributed evenly. Integrated pump, cylinder, hose and puller with safety-release valve. • Compact design: The self-contained hydraulic pump and puller saves space. • Sets are supplied in a handy carrying case. • Multi-purpose: Ideal for pulling a wide variety...

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Maintenance-Tool-Catalog-14

REMOVAL TOOLS || HYDRAULIC & SELF-CENTERING HYDRAULIC PULLERS FITS BOTH SELF-CENTERING AND STANDARD HYDRAULIC PULLERS. SPLITTER ACCESSORY SETS (HYDRAULIC PUMP NOT INCLUDED) * Will work with VHPT/VHIS series. 14

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Maintenance-Tool-Catalog-15

REMOVAL TOOLS After the required type of puller has been identified, it is easy to choose the most suitable model from the series listed in the catalog. Please note that understanding the work space and possibility of gripping will insure proper fit of grip. Compare size and measurement of the part to be removed to the values indicated in the table (below) to choose the suitable puller. The choice of mechanical puller depends also on required pulling force. The most important factor is safety: always choose a larger or stronger puller. Three-arm pullers better distribute the pulling force than...

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Maintenance-Tool-Catalog-16

100 02-17 :29 Order No. 7710 | Timken ® is a registered trademark of The Timken Company. | © 2016 The Timken Company | Printed in U.S.A. | Reprinted in 2017 The Timken team applies their know-how to improve the reliability and performance of machinery in diverse markets worldwide. The company designs, makes and markets high-performance mechanical components, including bearings, belts, chain, gears and related mechanical power transmission products and services.

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All TIMKEN Europe catalogs and technical brochures

  1. HOUSED UNITS

    2  Pages

  2. VHIN 600

    2  Pages

  3. VHIN 550

    2  Pages

  4. VHIS 400

    2  Pages

  5. VHIS 200

    2  Pages

  6. VHIS 150

    2  Pages

  7. VHIS 100

    2  Pages

  8. VHIS 75

    2  Pages

  9. VHIS 35

    2  Pages

  10. VHIN 33

    2  Pages

  11. VHIN 10

    2  Pages

  12. MPS160

    2  Pages

  13. UC-SERIES

    2  Pages

  14. BALL BEARINGS

    218  Pages

  15. ROLLER BEARINGS

    476  Pages

  16. Engineering

    176  Pages

Archived catalogs

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