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APTM Bearings for Industrial Applications

APTM Bearings for Industrial Applications
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APTM Bearings for Industrial Applications

Product catalog summary
Introduction
Timken's APTM bearings, introduced in 1954, revolutionized the railroad industry and are now extensively used in various industrial applications due to their high load capacity and adaptability. Key benefits include cost savings from self-contained units, reduced installation costs with pre-greased units, and improved maintenance through high-quality seals.
Development and Advantages
APTM bearings provide significant cost savings, reduced installation complexity, and enhanced protection with radial lip seals. Their tapered roller construction ensures positive alignment and load distribution, minimizing wear and maintenance needs.
Bearing Reconditioning
Timken's subsidiary, Rail Bearing Service Corporation, offers reconditioning services for bearings used in railroad and industrial equipment.
Description of Parts
The bearing assembly includes components such as narrow adapters, axle end caps, and locking plates, designed for secure and efficient axle mounting.
Basic Bearing Assembly Dimensions and Ratings
Detailed dimensions and ratings for various bearing classes are provided, highlighting their dynamic and thrust capacities.
Identification of Assembly and Part Numbers
AP bearings are identified by a five-digit numeric code that describes component parts and performance specifications, ensuring consistency in replacement orders.
Mounting Designs
Various mounting designs are discussed, tailored to specific industrial needs, including applications in crane axles, stadium roofs, and continuous casting machines.
Technical Support
Details on shaft/axle specifications, housing dimensions, and auxiliary parts are provided to assist in proper installation and maintenance.
Bearing Fitting Practice
Guidelines for press fit force requirements and shaft stress calculations are included to ensure optimal bearing performance.
Assembly and Disassembly
Comprehensive instructions for the assembly and disassembly of bearings emphasize the importance of correct procedures to maintain bearing integrity.
Lubrication
Proper lubrication practices are outlined to enhance bearing life and performance.
Ordering Procedure
The document details the process for ordering APTM bearings, including methods for identifying basic and special assembly numbers.
Standard Parts for Timken AP Bearings
This document provides detailed specifications and applications for Timken AP bearings used in industrial settings, including part numbers for standard components and mounting designs.
Specifications
Standard part numbers and dimensions for various components used in Timken AP bearings are listed, ensuring compatibility and proper installation.
Mounting Designs
Several mounting designs are discussed, with illustrations and descriptions of the mounting process and specific components used.
Applications
The document highlights various industrial applications for AP bearings, providing insights into their utilization in different machinery and equipment.
Technical Support
Technical support sections cover shaft/axle details, housing dimensions, adapters, mounting designs, and auxiliary parts, including fitting practices and lubrication.
Illustrations and Figures
Numerous figures and cross-sectional views illustrate the assembly and application of AP bearings in various industrial settings.
Conclusion
This comprehensive guide serves as a valuable resource for engineers and technicians involved in the installation and maintenance of Timken AP bearings in industrial applications.
Technical Support Overview
This document provides detailed technical specifications and support information for APTM bearings, including mounting designs, auxiliary parts dimensions, fitting practices, and basic bearing dimensions and ratings.
Mounting Designs
Mounting dimensions for narrow adapters are outlined, with recommendations for shims to prevent cup turning.
Auxiliary Parts Dimensions
Detailed dimensions for auxiliary parts are provided, crucial for ensuring proper fit and function of the bearings.
Fitting Practices
Fitting practices for AP bearings are described, emphasizing the importance of tight and loose fits depending on the application.
Basic Bearing Dimensions and Ratings
Basic dimensions and ratings for different classes of bearings are detailed, including dynamic ratings and load capacities.
Key Tables and Figures
Several tables and figures provide visual representations of dimensions and fitting practices.
Critical Information
Key parameters such as dynamic ratings, thrust capacities, and fitting tolerances are highlighted.
Assembly and Disassembly
Bearings should be stored in a clean, dry place and kept in protective packaging until installation. Proper tools should be used for installation and removal.
Installation Procedures
Two methods for installing AP bearings are described: the Hydraulic RAM Method and the Threaded Rod and Nut Method.
Axle End Cap Application
The axle end cap assembly should be applied as a unit, with cap screws tightened to specified torque values.
Bearing Removal
Bearings can be removed using a press or portable fixtures, requiring significant force.
Grease Capacities and Lubrication
AP bearings are prelubricated with grease approved by the AAR, with recommendations for filling the bearing completely with compatible grease.
Specifications
The document outlines specifications for factory fill grease, emphasizing the use of lithium 12 hydroxy stearate soap grease with rust and oxidation inhibitors.
Temperature Guidelines
Factory fill greases are suitable for continuous use up to 93°C and intermittent use up to 121°C.
Warnings
Proper maintenance and handling are critical to avoid serious bodily harm.
Ordering Procedures
Detailed instructions on ordering APTM bearings are provided, with two methods outlined.
Assembly Details
Tables and illustrations detail assembly numbers, auxiliary parts, and mounting arrangements for different classes of bearings.
Illustrations and Tables
Several figures and tables illustrate the bearing assemblies, mounting arrangements, and part numbers.
Overview
This document provides detailed specifications and ordering information for APTM bearings used in industrial applications.
Specifications
Recessed end cap assemblies with specific part numbers and dimensions are listed.
Assembly Details
Supplemental and special assembly numbers for various components are outlined.
Ordering Information
Methods for ordering bearings are specified, including necessary assembly numbers and part numbers.
Key Components
Critical components such as cone spacers and recessed end caps are highlighted.
Additional Notes
Auxiliary parts are supplied with the overall assembly number, and specific pages are referenced for component parts.
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Catalog excerpts

APTM Bearings for Industrial Applications-1

APTM Bearings for Industrial Applications

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APTM Bearings for Industrial Applications-2

2 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-3

index Introduction Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning . . . . . . . 7 Description of Parts. . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . . . . . . . . 9 Overall Dimensions . . . . . . . . . . . . . . 10 How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers. . . . . . . . . . . . . . . 13 Standard Part Numbers. . . . . . 14 Mounting Designs Typical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crane Bridge and Trolley Axles ....

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APTM Bearings for Industrial Applications-4

4 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-5

INTRODUCTION AIntrODuction Development and Advantages. . 7 Bearing Reconditioning. . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts. . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings. . . . . . . . . . 9 Overall Dimensions. . . . . . . . 10 a A

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APTM Bearings for Industrial Applications-7

intrODuction When Timken introduced its revolutionary APTM (All-Purpose) railroad bearings in 1954, it was a railroad industry milestone. Decades later, Timken is a leader in the friction management and power transmission industries and continues to lead in advancing bearing technology through continuous innovation and development. In addition to railroad applications, AP bearings are successfully used in many types of industrial applications. This can be attributed to many factors including the bearing’s high load carrying capacity and its adaptability to a wide variety of applications. advantag...

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APTM Bearings for Industrial Applications-8

Timken® AP Bearing Assembly Description of Parts ••The narrow adapter shown in Fig. 1 can be used in many applications. Another type of mounting utilizes a full bore housing (see page 21). While this type of housing is currently unavailable through Timken, most bearing distributors provide a selection from other manufactuerers. ••The bearing assembly is pressed on the axle as a completely sealed unit. The axle end cap, cap screws and locking plate Fig. 1 3D illustration of AP bearing Vent Narrow Adapter Backing Ring Locking Plate Cap Screws Basic Bearing Assembly (with seals and seal wear ring)...

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APTM Bearings for Industrial Applications-11

How to Identify Assembly Numbers and Part Numbers BHow to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Part Numbers. . . . . 14 B B

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APTM Bearings for Industrial Applications-12

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS B B

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APTM Bearings for Industrial Applications-13

How to Identify Assembly Numbers and Part Numbers Bearing Assembly Numbers In order to facilitate the identity of groups of parts, a “bearing assembly number” system is used. AP bearings are each assigned a five digit numeric code that follows the cone part number to describe the individual component parts, prelubrication, performance codes, and internal clearance of the pre-set assembly. In some cases the code may be alphanumeric, although the first digit is always “9”. For new applications, an assembly number is assigned on receipt of the first order. It is very important for the correct fitting...

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APTM Bearings for Industrial Applications-15

MOUNTING DESIGNS C mOUNTING dESIGNS Typical Applications. . . . . . . . . . . . . 17 Crane Bridge and Trolley Axles. . . . . . . . . . . . . . . . . . . . . . . . . 18 Moveable Stadium Roof. . . . . . . . . . . . . 20 Table Rolls. . . . . . . . . . . . . . . . . 21 Continuous Casting Machine Guide Rollers . . . . . . . . . 22 Elevator Sheaves. . . . . . . . . . . . . . . . . . . 23 Ingot Cars. . . . . . . . 24 Sintering Car Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Coal Crushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wood Pulp Beater Spindles....

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APTM Bearings for Industrial Applications-17

mOUNTING dESIGNS Typical Applicat ions Listed below are some of the various applications on which AP bearings are presently being used. Photographs and/or line drawings of some of these designs are shown on the following pages. •• Apron Feeders •• Auto Shredders •• Band Saws •• Barking Drums – Thrust Rollers •• Billet Ejectors •• Bucket Unloaders •• Calender Rolls •• Cam Rollers •• Cars -- Billet Grinder Cars -- Cable Cars -- Cane Cars -- Charging Box Cars -- Coke Guide Cars -- Coke Quench Cars -- Coke Screening Cars -- Furnace Cars -- Furnace Heat Shield Cars -- Hot Metal Cars -- Ingot Cars...

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APTM Bearings for Industrial Applications-18

Typical full bore housing designs for crane wheel applications Crane Bridge and Troley Axle This illustrates a typical AP bearing mounting for crane bridge and trolley axle using recessed end cap. This clamped wheel design is shown on a drive axle. The idler axle design is similar except both bearings are clamped in the same manner as the left-hand assembly shown in Fig. 3. Fig. 4a Fig. 3 Cross section of AP bearing on a drive axle Fig. 4b 18 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS MOUNTING DESIGNS C

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APTM Bearings for Industrial Applications-19

Crane Bridge and Trolley Axle The crane bridge and trolley axle photos below illustrate an example of a standard and recessed end cap. Fig. 5 Standard end cap design Fig. 6 Trolley utilizing AP bearings with recessed end cap for wheel and drum drive APTM BEARINGS FOR INDUSTRIAL APPLICATIONS 19 MOUNTING DESIGNS C

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APTM Bearings for Industrial Applications-20

Narrow Adapter Mounting Fig. 8 Narrow adapter mounting on trolley safety bar Moveable Stadium Roof Fig. 7 The Toronto Blue Jays Stadium uses Timken bearings in the moveable stadium roof 20 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS MOUNTING DESIGNS C

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APTM Bearings for Industrial Applications-21

TABLE ROLLS Line Shaft Drive Full Bore Housing Ram Roller - Adapter Mounting Fig. 9a Fixed side Fig. 10 A standard narrow adapter is used at both positions to ensure positive radial location of the AP bearing cups. A close clearance is provided between thrust lugs and the sides of the adapters to keep axial movement of the roll to a minimum. Fig. 9b Float side APTM BEARINGS FOR INDUSTRIAL APPLICATIONS 21 MOUNTING DESIGNS C

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APTM Bearings for Industrial Applications-22

Continuous Casting Machine Guide Rolers and Runout Tables Used on both original and conversion guide roller applications, AP bearings provide a low maintenance, economical mounting arrangement. Close tolerance adapters are used in the lower design. Caster AP bearings are available with or without a narrow adapter or solid housing. Pillow Block Greasing systems may not be required with the prelubricated AP bearing used in certain pillow block applications. Contact your Timken service representative for more information. Fig. 11 AP bearing equipped runout tables Fig. 12 AP bearings used in pillow...

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