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Special displacement system for holding and transporting sheet metal

Special displacement system for holding and transporting sheet metal

Special displacement system for holding and transporting sheet metal

Product catalog summary
Overview: The document discusses a displacement system developed by ThyssenKrupp Magnettechnik for holding and transporting sheet metal using an electrically switchable magnet system. This system offers advantages over traditional grapplers and pneumatic vacuum devices by reducing mechanical wear, air conditioning costs, and usage limitations.
Specifications: The system is designed with small dimensions and high adhesive power, utilizing modern magnetic materials like samarium cobalt. It can handle short, heavily molded sheet bars, and those with punchouts or holes. The system operates without electricity to maintain full adhesive power, becoming non-magnetic only with a defined electrical flow. Adhesive power can be increased by reversing current direction.
Types and Applications: Three types of systems are available, differing in adhesive power and duty cycle (75%, 40%, 20%). They are suitable for lifting heavy iron items and transporting sheet metal blanks and shaped items. The high specific adhesive power allows for applications in various industries.
Technical Data: Dimensions vary slightly between types, with lengths of 90 mm or 100 mm, widths of 30 mm, and heights of 25 mm. The systems operate at a supply voltage of 35-42 V DC, with compensation voltages and currents varying by duty cycle. Adhesive power ranges from 23 kp to 42 kp, depending on the air gap and sheet metal thickness. The systems are designed to maintain a housing temperature below 75°C during operation.
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Catalog excerpts

Special displacement system for holding and transporting sheet metal-1

ThyssenKrupp Magnettechnik Displacement system for holding and transporting sheet metal When handling equipment for sheet bars or thin sheet metal was designed in the past, grapplers or pneumatic vacuum devices were used for preference to date. An electrically switchable magnet system now makes it possible to design smaller units which also have a high adhesive power. This avoids also the considerable disadvantages of these grapplers and suction cups, the mechanical wear and tear, the cost-intensive conditioning of air and the restricted possibilities of use. The small dimensions at the same time as a high adhesive power mean that this system can be deployed universally, e.g. in the case of very short or heavily moulded sheet bars as well as in the case of those which have many punchouts or holes. The small dimensions are possible thanks to the use of modern magnetic materials such as samarium cobalt. This increases the specific adhesive power and thus also the safe transportation of heavy and thick iron items. The chosen geometry makes the removal of the sheet bar possible in two different ways, either longitudinally or transversely. In addition, this system can be used for lifting or pushing. The magnet system has its full adhesive power when it is not supplied with electricity, and only when there is a defined flow of electricity through the integrated coil the system becomes non-magnetic. In accordance with VDE 0580 (Association of German Electrical Engineers) (air gap = 0.1 mm), the minimum adhesive power - without electricity - is 30 to 40 kp, depending on the type. On the other hand, it is possible to increase further the adhesive power of the magnet system by reversing the direction of current. We supply three different types of the above-mentioned systems: they are different both in their adhesive power as well as in their duty cycle. Depending on type, the duty cycle is approx. 75%, 40% or 20%. These types are specially suitable for the following applications: lifting applications for transporting heavy and thick iron items, such as rails, pallets, gas cylinders, etc. removal and transportation applications of sheet metal blanks, shaped items and sheet bars from pressing, punching, sheet bar loaders and feeding these parts to robots. The high specific adhesive power of this generation of systems means that there are also further applications in other branches of industry. 1

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Special displacement system for holding and transporting sheet metal-2

ThyssenKrupp Magnettechnik Technical data: Dimensions: a.) b.) length * width * height 90 mm 30 mm 25 mm 100 mm 30 mm 25 mm With 75% switch-on period: Supply voltage: 35...42 V DC dependent on the control electronics Compensation voltage 20°C: approx. 22 V DC Compensation current: 600 mA Adhesive power with an air gap of 0.1 mm and a 3 mm thick piece of sheet metal: With 40% switch-on period: Supply voltage: 35...42 V DC dependent on the control electronics Compensation voltage 20°C: approx. 24 V DC Compensation current: 800 mA Adhesive power with an air gap of 0.1 mm and a 3 mm thick piece of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.