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Profile Rail Linear Guides: High-Precision Rails and Carriages

Profile Rail Linear Guides: High-Precision Rails and Carriages
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Profile Rail Linear Guides: High-Precision Rails and Carriages

Product catalog summary
Overview
Thomson's Profile Rail Linear Guides are engineered for high precision and easy integration into linear applications. They include the 400 Series, 500 Series Ball and Roller Linear Guides, and the MicroGuide, all designed to meet industry standards for compatibility and retrofitting.
400 Series Profile Rail Linear Guide
This series is cost-effective, featuring a polymer ball-return tube to reduce noise and vibration, and lubrication channels for effectiveness. It offers equal load-carrying capacity in all directions and modular accessory options for upgrades and maintenance.
500 Series Ball and Roller Profile Rail Linear Guides
The 500 Series is known for superior design, featuring straight rails, smooth movement, and extended lubrication life. It is suitable for industrial automation and precision measuring equipment, offering high load capacities and rigidity.
MicroGuide
The MicroGuide is compact and high-precision, made from 440 stainless steel for corrosion resistance, ideal for applications requiring high accuracy like semiconductor processing.
Installation and Engineering Guides
Detailed guides cover sizing, selection, life load calculations, deflection, and lubrication, essential for optimal performance and longevity.
Specifications
Specifications focus on static and dynamic load ratings, dimensions, and styles, including dowel hole configurations for alignment during installation.
Performance and Calculations
Formulas for travel life calculations based on dynamic load ratings are provided, along with operating parameters like maximum velocity and temperature ranges.
Materials and Construction
The 500 Series Ball Linear Guides use high-quality bearing steel, with through-hardened carriages and rolling elements, and glass-filled nylon end caps.
Interchangeability and Accuracy
The 500 Series guides are fully interchangeable, available in three accuracy classes and preload ranges.
Additional Features
Features include modular seals, lubrication accessories, high load capacities, and corrosion resistance options like Thin Dense Chrome Plating.
500 Series Ball Profile Rail Linear Guide Overview
Designed for enhanced machine accuracy and rigidity, it features a trapezoidal profile for high rigidity and smooth, low-noise operation.
Key Features
  • Running smoothness and low noise through optimized recirculation path geometry.
  • Back-to-back bearing arrangement for increased rigidity.
  • Internal grease pockets for extended bearing life.
  • Multiple lubrication options for maintenance flexibility.
Modular Accessory Options
  • Sealing and protection with low friction double lip seals and optional metal scrapers.
  • Longitudinal seals for contamination protection.
  • Extended standards with various dowel hole options.
Enhanced Carriage Design
  • Improved smoothness and precision with stainless steel options for corrosion resistance.
  • Interchangeability with previous Thomson 500 Series components.
Additional Accessories
  • Oil reservoir for consistent lubrication.
  • Lube block to prevent dirt penetration.
  • Bellows for additional protection against contaminants.
Conclusion
The 500 Series Ball Profile Rail Linear Guide offers robust solutions for linear motion applications, enhancing performance and reducing maintenance needs.
Specifications and Procedures
Detailed specifications for linear guides include static and dynamic load ratings, rail modifications, lubrication options, and modular accessories.
Installation and Maintenance
Guidelines for dowel holes, lubrication inlet options, and grease types are specified, with recommendations for different operating conditions.
Additional Notes
Special tolerances are available upon request, and consulting with Thomson for engineering reviews is advised when options are not listed.
500 Series Roller Profile Rail Linear Guide Overview
Focuses on components, installation, and performance characteristics, offering high load capacities and modular accessories for easy upgrades.
Specifications
Includes sizes and part numbers for bellows and clip adapter plates, with detailed dimensions and materials.
Installation and Maintenance
Emphasizes the use of an assembly rail for proper installation and protection of components.
Accuracy and Preload
Describes accuracy classes and preload options, highlighting their impact on system performance.
Features and Benefits
Offers high load capacities, multiple rail accuracies, and modular accessories for easy upgrades.
Materials and Interchangeability
Made from high-quality bearing steel, with fully interchangeable components.
Modular Design
Allows for easy on-site upgrades and maintenance, with options for metal scrapers, wipers, and oil reservoirs.
Conclusion
The Thomson 500 Series Roller Profile Rail Linear Guide is versatile and high-performance, suitable for precision applications.
Specifications and Procedures
Outlines specifications and procedures for mounting linear guides, focusing on accuracy and clean surfaces.
Mounting Tolerances
Provides tolerances for rail parallelism and carriage offsets to maintain performance.
Installation Guidelines
Includes steps for rail and carriage mounting, with recommended bolt tightening torques.
Butt Joints
Advises on proper alignment and acceptable gaps for longer rails.
Profile Rail Selection
Provides a procedure for selecting appropriate guide characteristics, including load calculations.
Applied Loading Calculations
Describes calculations for resultant loads on bearings, emphasizing consistent units.
Deflection vs. Applied Load
Outlines the relationship between deflection and applied load, with data for different preload percentages.
Actuation Force Components
Provides equations for calculating actuation force, emphasizing preload and load impact.
Intrinsic Resistance
Describes the force needed to move the guide at a constant velocity without lubrication.
Lubrication
Recommends proper lubrication to reduce wear and friction, with guidelines for intervals and volumes.
Self-Lubricating Option
Offers maintenance-free operation with oil-saturated polymer attachments for continuous lubrication.
Calculations for Bellow Cover and Rail Length
Provides an example calculation for determining bellow cover and rail length based on stroke length.
Specifications and Procedures
Includes specifications for Profile Rail Linear Guides, conversion factors, and interchange guides.
Advantages of Thomson 500 Series
Highlights improvements over previous models, including rail straightness and load capacity.
Options and Accessories
Details common options and accessories for customization.
Important Notes
Emphasizes consulting Thomson for product suitability and further assistance.
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Catalog excerpts

Profile Rail Linear Guides: High-Precision Rails and Carriages-1

/ Profile Rail Linear Guides High-Precision Rails and Carriages for Easy Retrofitting into Existing Linear Applications or Designing into New Ones www.thomsonlinear.com A REGAL REXNORD BRAND

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Profile Rail Linear Guides: High-Precision Rails and Carriages-2

Thomson – Engineering Linear Motion for a Rapidly Evolving World From precision linear motion solutions to fully integrated actuation systems, Thomson delivers intelligent, clean and efficient motion to help customers compete and scale. Whether your application demands speed, load capacity, controllability, compact design or long-term reliability, we help you design the right solution, not just the right part. Thomson stands apart through: • One of the industry’s most comprehensive portfolios of linear motion and actuation solutions. • Engineered-to-fit solutions, from configurable standards...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-3

Profile Rail Linear Guides Table of Contents Overview of Thomson Profile Rail Linear Guides. . . . . . . . . . . . . . . . . . 4 400 Series Profile Rail Linear Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Transport Grade Ball Profile Rail System. Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Part numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Datasheets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Profile Rail Linear Guides: High-Precision Rails and Carriages-4

Overview of Thomson Profile Rail Linear Guides Since the invention of the linear anti-friction Ball Bushing bearing by Thomson 80 years ago, the Thomson precision linear products have meant high quality, innovative products. Today, Thomson continues producing and developing these high quality, innovative products. The Thomson Profile Rail assortment consists of the 400 Series, 500 Series Ball and Roller Linear Guides and miniature MicroGuide™. The Thomson Profile Rail - Linear Guide Assortment is a complete assortment of rails and carriages in a broad range of styles, sizes and unique features...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-5

Profile Rail Linear Guides400 Series Ball Profile Rail Linear GuideFeatures & Benefits • Polymer ball-return tube reduces noise and vibration while retaining lubrication • Standard double lip end and longitudinal seals retain lubrication while protecting the bearing from contamination • Lubrication channels that direct lubricant to individual ball tracks, maximizing lubricating effectiveness • Double-faced ball tracks utilize a 45° face-to-face bearing arrangement, resulting in equal load-carrying capacity in all directions • 413 ball cage option provides increased travel smoothness, lower noise...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-6

Application Criteria Feature

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Profile Rail Linear Guides: High-Precision Rails and Carriages-7

Profile Rail Linear Guides Overview of Thomson 400 Series Profile Rail Linear Guides Features and Benefits The 400 Series profile rail linear guide is the newest addition to the Thomson linear guide product line. The 400 Series is a cost-effective, transport-grade profile rail solution for cost-sensitive applications, and is a drop-in replacement with industry standard envelope and hole patterns. Double-faced ball track bearing arrangements provide compliance during installation as well as equal load-carrying capacity in all directions. Caged and noncaged carriages utilize the same rail design....

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Profile Rail Linear Guides: High-Precision Rails and Carriages-8

Overview of Thomson 400 Series Profile Rail Linear Guides Oil Reservoir The Type 431 OW oil reservoir is a cost-effective, automatic lubrication system. It is constructed with an integrated oil reservoir that provides a uniform, consistent lubricating oil to the ball paths for extended periods of time. The Type 431 OW oil reservoir lubrication plate eliminates the need for a routine maintenance schedule, assures lubrication gets to the required points, can be refilled if required. I usually doubles the gap between service cycle. The Type 431 OW oil reservoir can be easily installed in conjunction...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-9

Profile Rail Linear Guides 400 Series Part Numbering Description Ball Carriage STANDARD Standard ES1 SM Specials SM Special per customer print 400 Series Profile Carriage Extended Standards - Options ES1 6mm Dowel Hole - Slip Fit ES2 10mm Dowel Hole - Slip Fit ES3 1/4” Dowel Hole - Slip Fit ES4 3/8” Dowel Hole - Slip Fit ES12 (2) 6mm Dowel Holes - Press Fit ES13 (2) 10mm Dowel Holes - Press Fit ES14 (2) 1/4” Dowel Holes - Press Fit ES15 (2) 3/8” Dowel Holes - Press Fit G1 Greased with Mobilux® EP2 G2 Greased with Krytox® GPL227 G3 Greased with Thomson Linear Lube® GS Greased per customer specification...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-10

400 Series Part Numbering Description Ball Assembly STANDARD OPTIONS STANDARD OPTIONS STANDARD 4 4 1 H 25 A 1 D ZES1 2 A D DH1 + xxx Y= xx 400 Series Profile Carriage Product Type 4 Assembly Type 1 Ball 3 Ball Cage I Number of I Rail Style carriages A Standard U Bolt up from Bottom I Length (mm) xxx Customer Specified Length Machined Options Accuracy Class N Normal Grade H High Grade I Coating Option I D Hard Chrome Plating Carriage Style Standard Standard Long Narrow Narrow Long Narrow High Narrow Long High Narrow Short Narrow Compact Accessories W Additional Ruber Wiper Z Metal Scraper Extended...

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Profile Rail Linear Guides: High-Precision Rails and Carriages-11

Profile Rail Linear Guides Dimensions - Type 411 and 413, Style A and B B Type 411/413 (No Ball Cage/Ball Cage) - Style A (Standard) Assembly [mm] Size A B B2 J L N L1 S1◊ 15 20 25 30 35 55 A (Standard), B (Standard Long) Type 411/413 (No Ball Cage/Ball Cage) - Style B - (Standard Long) Assembly [mm] Carriage [mm] Size ◊ ◊ A B B2 J L N L1 S1 S2 F G L3 15 20 25 30 35 45 55 ◊ S2 is the thread size for bolting down into the carriage. S1 is the bolt size that will fit up through the tapped holes without thread engagement.

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Profile Rail Linear Guides: High-Precision Rails and Carriages-12

400 Series SpecificationsPerformance - Type 411 and 413, Style A and BApplications with a single rail and a single carriage require the calculation of moment loads for all three axes. Double rail and double carriage configurations can eliminate moment loading on the constrained axes.Dynamic Load and Moment Ratings C = Dynamic load rating Mx = Dynamic roll moment rating My & Mz = Dynamic pitch and yaw moment rating Static Load and Moment Capacities Co = Static load capacity Mox = Static roll moment capacity Moy & Moz = Static pitch and yaw moment capacity 1. The static load and moment ratings...

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