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Electrak® XD Linear Actuator for heavy load applications

Electrak® XD Linear Actuator for heavy load applications
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Electrak® XD Linear Actuator for heavy load applications

Product catalog summary
Introduction
The Electrak® XD is a robust electric linear actuator designed to replace hydraulic systems in demanding applications. It offers enhanced strength, intelligence, and efficiency, suitable for harsh environments and heavy load handling.
Specifications
The Electrak XD supports dynamic/static loads up to 25/32 kN, strokes up to 1200 mm, speeds up to 75 mm/s, and a duty cycle up to 100%. It has a lifespan of up to 275,000 cycles, IP67/69K ratings, operates between -40°C to +85°C, and is available in 24 or 48 Vdc supply voltages.
Features and Innovations
Key features include an internal load holding brake, optional shock load dampening, manual override, onboard controls, and precise speed, position, and force control. These features contribute to reduced system weight, size, and energy consumption.
Environmental Protection
The actuator is designed for harsh conditions with IP69K, IP67, and IP66 ratings, 500 hours salt spray test, and E-coat protection. It complies with CE, UKCA, RoHS, and REACH standards.
Benefits of Electric Over Hydraulic Systems
Electric actuators like the Electrak XD reduce energy consumption and system complexity, eliminate hydraulic oil maintenance and hazards, and offer cleaner, safer, and environmentally friendly operations.
Control and Diagnostics
Advanced control options include low-level switching, speed control, force and position feedback, and bus systems (CANopen® or SAE J1939), enabling real-time diagnostics and integration with automated systems.
Applications
The Electrak XD is suitable for material handling with AGVs, transit mobility solutions, wheelchair lifts, agriculture, forestry, and factory automation, offering superior controllability and integration capabilities.
Technical Features
It maintains constant speed irrespective of load, supports loads up to 25000 N, and speeds up to 75 mm/s. Optional features include onboard controls, manual brake release, shock load dampening, and force feedback.
Performance and Dimensions
Performance diagrams and mechanical specifications detail load vs. current, dynamic load vs. stroke, and load vs. speed, along with dimensions for various adapter types and ordering stroke lengths.
Ordering Information
The ordering key includes model and input voltage options, dynamic load capacity, stroke lengths, control system options, and mechanical options like manual brake release and shock load dampening.
Mechanical Options
Shock load dampening options enhance lifespan, with force feedback output providing a 0-5 Vdc signal for force measurement.
Control Standard Features
Standard controls include current, temperature, and voltage monitoring, dynamic braking, and software-controlled end-of-stroke limits. Speed control is possible with a 0-5 Vdc signal.
Quality Assurance
Thomson actuators are ISO 9000 and ISO 14001 certified, undergoing extensive testing to meet stringent requirements.
Customization
Customization options include stroke length, controls, ingress protection, sensors, electrical connections, adapters, speed, force, surface treatment, and voltage.
Online Resources
Thomson provides online tools for application, selection, and training, including interactive 3D CAD models and a selector tool.
IP Ratings Overview
Protection levels range from basic (level 1) to advanced (level 9K), addressing solid objects, water jets, immersion, and high-pressure sprays.
Duty Cycle and Performance
The duty cycle is rated at 45% at full load and 25°C, with variations based on load and temperature.
Common Issues and Solutions
Common issues include incorrect mounting, shock loading, exceeding duty cycle, and incorrect wiring. Inrush current peaks at start-up.
FAQs
Actuator life depends on load and stroke length, and the Electrak XD requires careful application design to avoid side loading.
See more

Catalog excerpts

Electrak® XD Linear Actuator for heavy load applications-1

Ideal for Hydraulic Conversion Opportunities Handles Heavy Loads in Harsh Environments Electrak® XD Heavy Duty Smart Electric Linear Actuator Designed for the Toughest Applications

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Electrak® XD Linear Actuator for heavy load applications-2

Electric linear actuators have come a long way since their origin as basic, slow, medium load pushing-and-pulling devices more than a half century ago. Protection against the elements has greatly improved, integrated controls have added intelligence to their functionality, and life, reliability and performance have all steadily improved. With Electrak XD, electric linear actuators have taken an evolutionary leap as this model has ushered actuation technology into a realm once ruled by hydraulic systems. Electrak XD is the strongest electric linear actuator Thomson has ever built. It is strong...

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Electrak® XD Linear Actuator for heavy load applications-3

Enhanced Controllability and Diagnostics Standard and optional onboard controls offer a wide range of smart functions: Built to Withstand the Elements Much like our other Electrak actuators, XD offers extensive protection against even the hardest conditions and ingress. • IP69K (static), IP67 (static) and IP66 (dynamic) • Operating temperature from -40°C to +85°C (-40°F to +185°F) • 500 hours salt spray test • E-coat • CE, UKCA, RoHS and REACH (EU) compliant ELECTRAK Low level switching as standard Speed control as standard Force feedback Programmable software end-of-stroke limits Position feedback...

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Electrak® XD Linear Actuator for heavy load applications-4

Safe, Clean and Green Hydraulic Conversion Going from a hydraulic to electric solution results in a system using less energy, a smaller footprint and reduced complexity. Electric actuators also eliminate all maintenance, waste, hazards, and other nuisances related to hydraulic oil replacement, and potential leaks and spills. Clean, Energy-Efficient Operation Running the Electrak XD using electricity rather than a hydraulic pump inherently saves a significant amount of energy. Electricity doesn’t require any amount of built-up or reserved pressure and, instead, reacts instantly, helping reduce...

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Electrak® XD Linear Actuator for heavy load applications-5

Shock Load Dampening Due to the viscosity of the oil used, hydraulic cylinders inherently have shock load dampening properties. This feature is beneficial as it can reduce the stress on other components in the system. The Electrak XD’s optional shock load dampening feature provides the same benefit and prolongs the life of both the actuator and the entire machine. Manual Brake Release and Override When unexpected circumstances, such as power failures, occur, the Electrak XD allows you to literally take matters into your own hands. With the manual brake release and override option, loads can be...

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Electrak® XD Linear Actuator for heavy load applications-6

An Electrak XD electric actuator and a switch will basically replace an entire hydraulic system - cylinder, pipes, valves, pumps and oil reservoirs - saving your machine both space and weight. With onboard controls, the XD is easier to control, allowing you to perform tasks that are difficult to near impossible with a hydraulic system. Go electric to reduce complexity and the overall system footprint while getting: • Smarter actuation • Shock load resistance • Maintenance- and mess-free operation • Reduced energy costs • Manual brake release and override capability • Cleaner, safer and weatherproof...

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Electrak® XD Linear Actuator for heavy load applications-7

Increased Design Freedom By going electric, you eIiminate a large number of components while avoiding the oil, grease and dirt related to hydraulics. This allows a more flexible design process focused on aesthetics, ergonomics and usability. Be Green Converting from hydraulic to electric not only results in a more efficient system but helps keep the world green by: • Reducing energy consumption • Using a cleaner, leakproof system • Eliminating maintenance and oil replacements • Making processes leaner Get clean and green by switching to electric actuators. Controllability & Diagnostics Maintenance...

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Electrak® XD Linear Actuator for heavy load applications-8

Work Smarter, Not Harder There is no doubt that Electrak® XD exhibits extraordinary strength in load handling, but its intelligence is what sets it apart from the competition. Its onboard controls can turn a seemingly complex task or entire application into a simple one. With controls such as speed control, force feedback and CAN bus, you have a full suite of tools to streamline your automation. Onboard controls reduce the overall footprint of the Electrak XD and eliminate much of the guesswork associated with integrating it within an automated network. Instead of spending valuable time wiring,...

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Electrak® XD Linear Actuator for heavy load applications-9

stroke. Speed adjustment also makes it easier to integrate the Electrak XD into systems featuring synchronized components. Force Feedback The ability to measure the extension tube force in real time opens up a lot of possibilities. Sorting, probing, tension control and weighing are just a few. Position Feedback The absolute type of position feedback device in the Electrak XD gives you the extension tube’s exact position and does not require any homing or reset sequence after powering down. Vehicles and Outdoor Equipment • Remote control and diagnostics • Collect statistics • Real time monitoring...

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Electrak® XD Linear Actuator for heavy load applications-10

What Makes the Powerful Electrak® XD Tick? A lot of engineering, experience and dedication is the simple answer. Understanding that every tiny detail matters also helps. Following decades of working closely with customers in their factories, laboratories and fields to learn more about their requirements, Thomson engineers can attest that Electrak XD is, without a doubt, the most heavy duty and versatile electric linear actuator we have produced to date. MORE POWER Outstanding power-to-size ratio utilizing state-of-the-art technologies. 1 Brushless DC motor with electromagnetic brake High-efficiency...

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Electrak® XD Linear Actuator for heavy load applications-11

SUPERB RELIABILITY AND ENVIRONMENTAL PROTECTION Ready whenever and wherever without ever requiring maintenance or service. Completely sealed Stainless steel extension tube and hardware Built and tested according to the toughest standards and specifications 11

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