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Compact Linear Systems

Compact Linear Systems
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Compact Linear Systems

Product catalog summary
Introduction
Thomson's Compact Linear Systems are designed for space-conscious applications, offering modular solutions that streamline the design process by allowing customization and integration of multiple components, thus reducing delays and costs.
Design and Consultation
Thomson provides virtual design consultations with application engineers, including real-time 3D modeling and quick production through automated modularity processes, to ensure systems meet specific project requirements.
Modular Configurations
The systems are customizable with various components like lead screws, linear bearings, and guides. Custom solutions are available if standard configurations do not meet design specifications.
Standard Configuration Options
Three standard configurations are offered: lead screw and motor (MLS), profile rail and carriage, and anti-backlash nut. These can be adapted to fit specific spatial requirements.
Design Tips
Consider environmental conditions, load direction, and system orientation. Lead screw drives are recommended for low to medium duty cycle applications due to their low noise and high repeatability.
System Components
Components include profile rails, round rails, linear ball bushing bearings, and stepper motors, selected based on application needs for optimal performance and cost-efficiency.
Ordering and Customization
The ordering process involves selecting options like motor size, screw diameter, and linear travel. Custom configurations are available for unique applications.
Technical Specifications
Detailed specifications are provided for lead screws, motors, and assembly components, including material, accuracy, and environmental tolerances.
Application Examples
Suitable for high-accuracy applications in confined spaces, such as 3D printers, semiconductor manufacturing, and medical devices.
Conclusion
Thomson's systems offer flexible and efficient solutions for various linear motion challenges, supported by expert consultation and customizable components.
Encoder Specifications
Specifications for encoders E2, E3, E5, and E6 include dimensions, input/output voltage, operating temperature, and acceleration. For example, the E3 encoder operates at 4.5 to 5.5 VDC and withstands temperatures from -40°C to 100°C.
Pinouts
Pin configurations for single-ended and differential encoders are detailed, with single-ended using a 5-pin connection and differential using a 10-pin connection.
Wiring and Connectors
Standard wiring diagrams are provided for NEMA 14, NEMA 17, and NEMA 23 configurations, with custom wiring available upon request.
Additional Notes
Specifications are subject to change, and users are responsible for determining product suitability. Contact information for Thomson Industries and global distribution partners is provided.
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Catalog excerpts

Compact Linear Systems-1

Compact Linear Systems Modular and Comprehensive Solutions for Space-Conscious Applications www.thomsonlinear.com A REGAL REXNORD BRAND

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Compact Linear Systems-2

Let’s Build Your Ideal Linear Solution Specifying multiple components for a linear motion system design can sometimes come with obstacles – delays, misapplications, additional costs and a general uncertainty about your selections just to name a few. Take the guesswork out of this process with Thomson compact linear systems. You’ll be able to work closely with our experts to mix and match our trusted components for a tailor-fit solution.

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Compact Linear Systems-3

Compact Linear Systems Modular To Match Your Needs With our compact linear systems, there is no "one size fits all" model. Your application requirements will determine the selection and sizing of components that go into configuring your ideal solution. • Choose from our wide standard offering of lead screws, linear bearings, guides and more. • If one of our three standard architectures (see next page) don't meet your design specifications, we can work with you on a completely "from scratch" system. • Mounting blocks can be machined to virtually any shape or size. No matter how simple or complex...

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Compact Linear Systems-4

Standard Configuration Options After decades of working closely with customers and learning which solutions best meet their application needs, we’ve utilized our knowledge to configure three linear system options to cover most design requirements. Narrow/Vertical Configuration (CLSV) Wide/Horizontal Configuration (CLSH) Achieve a smaller footprint by vertically stacking the screw and profile rail bearing. Achieve a shorter system height by horizontally arranging the lead screw and profile rail bearing. A.Thomson lead screw and motor (MLS) B. Thomson profile rail and carriage C. Thomson anti-backlash...

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Compact Linear Systems-5

Compact Linear Systems Round Rail Configuration (CLSR) Achieve a cost-effective solution capable of withstanding high moment loading by using a dual round rail guidance system. Linear System Design Tips Consider the environmental conditions under which the system will operate, including temperatures, dust and dirt levels, chemical exposure, washdown processes, vibration and shock load, and radiation. When defining the direction and magnitude of your load, the system orientation can be important. With a horizontal orientation, the drive load is equal to the payload weight times the frictional...

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Compact Linear Systems-6

Linear Motion Solutions Your Way With more than 75 years of experience in solving linear motion challenges, Thomson engineers understand that not every design or application is straightforward. Considerations such as spatial requirements, harsh environments or conditions, and heavy or unbalanced loads can significantly affect component selection and sizing. Our engineers also appreciate that design engineers often have to work on tight timelines. All of these factors were top of mind when developing Thomson compact linear systems. Compact Linear System Components Integrated Stepper Motor Lead...

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Compact Linear Systems-7

Compact Linear Systems Given our collaborative and thorough approach to helping you reach your ideal compact linear system, you might assume this level of customer service comes at a premium. However, you’ll be pleased to know that these configurable systems have been created to maximize efficiencies in not only time and accuracy but cost as well. You won’t need to waste time listening to sales pitches. Thomson application engineers’ only concern is solving your design challenges with the ideal compact linear system. In building a Thomson compact linear system, you can configure a unit or combination...

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Compact Linear Systems-8

Design Your Compact Linear System in Four Easy Steps Whether your application requirements lead you to choosing a standard or tailor-made Thomson compact linear system, our engineers are ready to work alongside you to discover your ideal solution. Here’s how it works: A Thomson engineer will join you on a live session to design and optimize your solution Review a CAD model during or after the session Visit www.thomsonlinear.com/cls Click “Schedule a Virtual Design Consultation”

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Compact Linear Systems-9

Compact Linear Systems Use our online product selector tool to narrow your choices from our large selection of predesigned linear motion systems. Following months of development, the compact linear system online selector tool is ready to simplify your search and selection process, and help you quickly identify the right solution for your application. • Access new, verified 3D models, catalog links and product details. • Visual selection process immediately narrows your compact linear system search. • Up-front lead times and prices are listed with the option to purchase. • Real-time adjustments...

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Compact Linear Systems-10

Application Examples Thomson compact linear systems are ideal for applications requiring high-accuracy linear axes in confined spaces, such as 3D printers, semiconductor manufacturing, microscope stage positioners and many other medical devices. Below are just a few examples. XY Stages Optimize XY stage designs with compact linear systems’ compactness and power. Pipetting Tiny, precise and repeatable vertical motion is essential for pipetting. Choose compact linear systems to simplify your z-axis and for accurate horizontal motion.

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Compact Linear Systems-11

Compact Linear Systems SECURITY - MILITARY Fluid Pumps Compact linear systems can increase pump pressure, reduce equipment footprint and more accurately disperse fluid.

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Compact Linear Systems-12

Technical Specifications Carriage Block Motor Support Block Rail Carriage Stepper Motor Linear Actuator Radial Support Bearing Bearing-Grade Acetal Nut Profile Rail Linear Guide Stepper Motor Thomson Guide *Longer strokes are available with lower load capacities - Please contact Thomson **The dynamic load and moment ratings are based upon 127 km travel life

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Compact Linear Systems-13

Compact Linear Systems Ordering Key Compact Linear Systems 7. Accuracy grade 13. Linear Bearing Type S = Standard 0.010 in/ft (250 pm/300 mm) P = Profile Rail (CLSV and CLSH) P = Precision 0.003 in/ft (125 pm/300 mm) R = Roundrail (CLSR only) 1. Series CLSV = Vertical Architecture CLSH = Horizontal Architecture (Profile rail size 15F CLSR = RoundRail Architecture 14 = NEMA 14 (CLSV rail size 9, 12 only) 15000 = 150 mm (when metric diameter is selected) X = For CLSV and CLSR L = Left (CLSH Only) R = Right (CLSH Only) MT = Flange Mount (MTS Series nut) FS = Triangular Flange, Anti-backlash (XC...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.