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FLEX

FLEX
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FLEX

Product catalog summary
Overview
The document outlines the FLEX series of pharmaceutical tablet coaters by Thomas Processing Division, designed to provide a competitive edge through advanced technology in tablet coating processes.
FLEX Series Models
  • FLEX 100: An R&D pilot scale system with exchangeable drums (2-125 Liters), featuring external gun positioning, auto-unload, patented spray technology, Wash-In-Place configurations, and optional containment for potent products.
  • FLEX 05: A benchtop coater with a 5-liter drum capacity, compact design, computer-based controls, and a color touch screen HMI, ideal for rapid product development and feasibility studies.
  • FLEX 200: A pilot or production scale system with exchangeable drums (30-325 Liters), offering high-performance features and options for potent product containment.
  • FLEX 500: Supports all aqueous and optional solvent coating processes with 8 exchangeable drum configurations (40-920 Liters), providing enhanced flexibility and cleanability.
Key Features
  • Thomas Spray Bar (TSB): A modular spray manifold that enhances spray performance and reduces turbulence, allowing easy adjustment and quick disassembly for cleaning.
  • Control Systems: COMPU-COAT ELITE and COMPU-COAT PRO+ offer customizable control with large storage capacity, intuitive interfaces, and compliance with industry standards.
  • Drum Exchange System: Patented design for easy drum removal and exchange, reducing changeover time and improving cleanability.
Technical Specifications
  • Drum capacities range from 0.5 to 920 liters across models.
  • Features include external gun positioning, auto unload, and Wash-In-Place options.
  • Control systems comply with GAMP 5 and 21 CFR Part 11 standards.
Conclusion
The FLEX series provides a versatile and efficient solution for tablet coating in the pharmaceutical industry, with advanced features and customizable options to meet diverse production needs.
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Catalog excerpts

FLEX-1

FLEX PHARMACEUTICAL TABLET COATERS

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FLEX-2

FLEX SERIES THOMAS PROCESSING DIVISION DRIVES INNOVATION IN THE TABLET COATING INDUSTRY WITH THE VISION TO IMPROVE OUR CUSTOMERS’ COMPETITIVE ADVANTAGE BY PROVIDING THE MOST TECHNOLOGICALLY ADVANCED EQUIPMENT. The FLEX 05 benchtop tablet coater is more than just a film coater. It is a practical and highly functional coating platform for most processes including those where high weight gain, drug layers, and modified release coatings are essential. The FLEX 05 coater includes computer-based controls with data acquisition in a compact package featuring a color touch screen HMI. Convenient and versatile,...

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FLEX-3

The FLEX 200 is a recipe driven, recipe driven pilot or production scale tablet coating system with exchangeable drums. Designed to offer a wide variety of industry leading high-performance features, the FLEX 200 features external gun positioning, auto unload, patented Thomas Spray Bar with Schlick ABC technology, and exchangeable drums allowing for capacity range of 30-325 Liters. The FLEX 200 also comes available with Wash-In-Place configurations and an optional containment version for use with highly potent products. The FLEX 500 is a highly efficient tablet coating system designed for the...

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FLEX-4

THOMAS SPR AY BAR (TSB) THE PATENTED THOMAS SPRAY BAR (TSB) IS A MODULAR SPRAY MANIFOLD. THE NUMBER OF SPRAY GUNS CAN EASILY BE ADJUSTED BY ADDING OR REMOVING SPRAY BAR SECTIONS. The modular design eliminates the need for multiple complete spray manifolds. The TSB is designed to eliminate unnecessary parts from the process airflow path, reducing turbulence and improving spray performance. The solution and compressed air lines inside of the spray bar eliminate tablet entrapment areas and create a smooth profile. In the rare event of a clogged spray gun, the fluid nozzle can be removed and cleaned...

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FLEX-5

THOMAS SPRAY BAR (TSB) PARTS CART • Designed Delrin trays to hold individual parts • Capable of holding fully assembled bar sections • Prevents parts from touching to reduce damage • Provides operators with a workstation for assembly and disassembly • Eliminates downtime and part-searching QUICK DISASSEMBLY AND EFFICIENT CLEANABILITY • Toolless assembly for quick changeover • Indexable mounting hardware for repeatable positioning • Sanitary tri-clamp solution feed and recirculation connections • Schlick spray gun components • Independent pattern and atomizing air control • TSB made of FDA approved...

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FLEX-6

CONTROL SYSTEMS COMPU-COAT COMPU-COAT ELITE Our integrated COMPU-COAT operating system features touch screen capability mounted on the front of the coating system. With unparalleled accessibility, operators are granted a high degree of control with user-friendly controls. It is available in different platforms and comes with multi-language functionality. The large color touch interface raises awareness and clarity for the operation of your tablet coating system. Developed to meet the strict requirements of the pharmaceutical industry, the all new COMPU-COAT ELITE is the most powerful, feature...

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FLEX-7

COMPU-COAT PRO+ COMPU-COAT PRO+ is a recipe-based control system. • 21 CFR Part 11 Compliant • GAMP 5 Compliant • 100 Recipes • Large HMI • Animated process screen • Intuitive graphical user interface • PID loop control for all process

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FLEX-8

FLEX 05 Inspired by our customers, and driven by innovation, Thomas Processing division presents the FLEX 05 benchtop tablet coater! The FLEX 05 is more than just a film coater – it is a practical and highly functional coating platform for most processes including those where high weight-gain, drug layers, and modified release coatings are essential. The FLEX 05 coater includes computer-based controls with data acquisition in a compact package featuring a color touch screen HMI. Convenient and versatile, the FLEX 05 is sure to become your indispensable coater for rapid product development, feasibility...

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FLEX-9

ONE COATING PLATFORM - MANY USES • Coat very small quantities of cores – as few as 100 tablets • FLEX 05 is a cost effective alternative to purchasing multiple conventional-type lab coating systems • Optional Exchangeable coating unit with integrated coating chamber, drum, exhaust plenum and process port available for containment • Complete separation of product contact area from mechanical space • Closed transfers for off-bench loading/unloading under containment available with Containment Version VERSATILITY • Aqueous and optional solvent coating processes • Functional and modified release...

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FLEX-10

FLEX 100 The FLEX 100 is a fully integrated, recipe driven R&D / pilot scale tablet coating system with exchangeable drums. Designed to offer a wide variety of industry leading high-performance features, the FLEX 100 features external gun positioning, auto unload, patented Thomas Spray Bar with Schlick patented ABC technology and 6 exchangeable drums allowing for capacity range of 2-125 Liters. The FLEX 100 also comes with Wash-In-Place configurations and an optional containment version for use with highly potent products.

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FLEX-11

HIGH-PERFORMANCE FEATURES • Suitable for Film, Functional, Sugar & Drug Layer Coating INDUSTRY PROVEN FULLY PERFORATED DRUM DESIGN • Patented Thomas Spray Bar® • Maximum coating quality • Maximum tablet coating efficiency • Auto Unload • Ideal mixing action • Exchangeable Drums with 2-125 Liter Capacity Range • Turbulence-free air flow path

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FLEX-12

FLEX 200 The Thomas Processing division FLEX 200 is a recipe driven Pilot / Production Scale tablet coating system with exchangeable drums. Designed to offer a wide variety of industry leading high-performance features, the FLEX 200 features external gun positioning, auto unload, patented Thomas Spray Bar with Schlick ABC technology, and exchangeable drums allowing for capacity range of 30-325 Liters. Thomas Processing division FLEX 200 also comes available with Wash-In-Place configurations and an optional containment version for use with highly potent products. HIGH-PERFORMANCE FEATURES • Thomas’s...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.