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Limited-stroke LM Guide

Limited-stroke LM Guide
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Limited-stroke LM Guide

Product catalog summary
Introduction
The document provides an overview of the Finite Stroke LM Guide, focusing on the advantages of the ball cage design in ball bearings. This design reduces noise, supports high-speed rotation, and extends service life by minimizing friction between balls.
Ball Cage Effect
Initially, ball bearings without cages experienced noise and reduced lifespan. The Caged Ball design improved performance by reducing friction and noise, enabling high-speed rotation and longer service life by preventing metallic contact between balls.
Finite Stroke LM Guide Features
  • Smooth Motion: Prevents recirculation, ensuring smooth motion even under preload.
  • High Rigidity: The DB structure with four rows of grooves provides high rigidity, especially against moment loads.
  • Miniature Type: Compatible with miniature LM Guide model RSR-N, allowing interchangeability.
  • Four-way Equal Load: Ensures uniform load distribution in all directions, suitable for various orientations.
Comparative Test Data
Graphs demonstrate improved performance of EPF models in rolling resistance and Mc moment compared to conventional products.
Model EPF Overview
  • Applications: Suitable for semiconductor manufacturing, medical, and industrial equipment.
  • Load Capacity: Handles loads in radial, reverse-radial, and lateral directions with equal basic load ratings.
Service Life and Accuracy
  • Rated Life: Defined as the travel distance 90% of LM Guide units can achieve without flaking.
  • Service Life Calculation: Influenced by factors like hardness, temperature, and load.
  • Accuracy Standards: Specified for running parallelism and dimensional tolerances, classified into Normal, High-accuracy, and Precision grades.
Mounting and Installation
  • Mounting Surface Accuracy: Recommendations for machining surfaces to ensure optimal performance.
  • Standard LM Rail Lengths: Provided for different models, with recommendations for non-standard lengths.
Dimensional Table and Model Coding
Includes details on dimensions, load ratings, and model coding for different EPF models, along with installation and handling guidelines.
Conclusion
The document offers comprehensive technical specifications and guidelines for the Finite Stroke LM Guide, highlighting the benefits of the ball cage design in enhancing performance and longevity.
Specifications and Product Information
Discusses the use of AFJ Grease as the standard for THK products and lists various models. It notes that product appearance and specifications may change without notice and advises contacting THK before ordering.
Precautions on Use
  • Handling: Disassembling components can introduce dust and degrade accuracy. Tilting or dropping the LM Guide can cause damage.
  • Lubrication: Remove anti-corrosion oil and apply lubricant before use. Do not mix different lubricants. Special environments may require specific lubricants, and THK should be contacted for guidance.
  • General Use: Prevent foreign materials from entering the system. Avoid using the system at temperatures above 80°C without consulting THK. In environments with constant vibrations or special conditions, contact THK for advice.
Storage
Store the LM Guide in a THK-designated package, in a horizontal orientation, avoiding extreme temperatures and humidity.
Legal and Export Information
THK complies with relevant foreign exchange and trade laws. For exporting products, contact THK in advance.
Contact Information
Provides extensive contact details for THK offices worldwide, including locations in North America, Europe, Asia, and South America.
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Catalog excerpts

Limited-stroke LM Guide-1

Finite Stroke LM Guide Advantages of using the ball cage Smooth motion with little rolling fluctuation Compact body with a 4-groove structure TOKYO. JAPAN

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Limited-stroke LM Guide-2

Ball Cage Effect The early forms of ball bearings were full-ball types without ball cages. Friction between balls caused loud noise, made high-speed rotation impossible, and shortened the service life. Twenty years later, a Caged Ball design was developed for ball bearings. The new design enabled high-speed rotation at a low noise level and extended the service life, despite the reduced number of balls used. It marked a major development in the history of ball bearings. Similarly, the quality of needle bearings was significantly improved by the caged needle structure. With cage-less, full-ball...

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Limited-stroke LM Guide-3

Finite Stroke LM Guide Cross section (DB structure) Internal structure of model EPF The spherically shaped cage holds the balls which rotate between the raceways of a precision ground LM rail and the 4 rows of circular arc grooves in the LM block. # Smooth motion Since its stroke is finite, the balls do not recirculate and travel smoothly even under a preload. In addition, fluctuation of the rolling resistance is minimum. Therefore, the product is optimal in places where a short stroke and smooth motion are required. # High rigidity Since model EPF adopts a DB structure in 4 rows of circular...

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Limited-stroke LM Guide-4

# Utilization of the Ball Cage Since the cage is resin-molded, metal to metal contact between balls is eliminated, and acceptable running noise, low particle generation and long service life are achieved. # Utilization of the Ball Cage Since the cage is resin-molded into a spherical shape, the lubricant is retained in a grease pocket and long-term maintenance-free operation is achieved. Model EPF - Product Overview Major Applications | semiconductor manufacturing machines / medical equipment /

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Limited-stroke LM Guide-5

Model EPF - Product Overview Rated Loads in All Directions Model EPF is capable of receiving loads in all four directions: radial, reverse-radial and lateral directions. The basic load ratings are equal in the four directions (radial, reverse-radial and lateral directions). Their actual values are Reverse-radial direction Radial direction When the LM block of model EPF receives loads in the radial, reverse-radial and lateral directions simultaneously, the equivalent load is obtained in the equation below. : Equivalent load (N) PR : Radial load (N) • Radial direction PL : Reverse-radial load (N)...

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Limited-stroke LM Guide-6

*1 : Basic dynamic load rating The basic dynamic load rating (C) indicates the load with constant direction and magnitude, under which the rated life (L) is 50 km when Guide units independently operating under the same The service life of each LM Guide unit manufactured in the same process is subject to slight variations even under the same operational conditions. Therefore, it is necessary to use the rated life defined below as a reference value for obtaining the service life of the LM Guide. • Rated Life The rated life means the total travel distance that 90% of a group of identical LM Guide...

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Limited-stroke LM Guide-7

Model EPF - Product Overview Radial Clearance Standard The radial clearance of an LM Guide greatly affects its running accuracy, load carrying capacity and rigidity. The radial clearance of model EPF is optimally In general, selecting a negative clearance, (i.e., a preload*1 is applied) while taking into account possible vibrations and impact generated from reciprocating motion, favorably affects the service Radial clearance load applied to the rolling block in advance in order adjusted before shipment Accuracy standard Accuracy of model EPF is specified for each model number in terms of running...

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Limited-stroke LM Guide-8

Shoulder Height of the Mounting Base and the Corner Radius Normally, the mounting base for the LM rail and the LM block has a datum plane on the side face of the shoulder of the base in order to allow easy installation and highly accurate positioning. The corner of the mounting shoulder must be machined to have a recess, or machined to be smaller than the corner radius "r," to prevent interference with the chamfer of the LM rail or the LM (3 Accuracy of the Mounting Surface If the mounting surface of the LM rail or the LM block is not accurately machined, the functions of the LM system may not...

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Limited-stroke LM Guide-9

Standard LM Rail Length The following table shows the standard LM rail lengths of model EPF. We recommend the corresponding values for dimension G, as shown in the table below, for rails with non-standard lengths. If the dimension G is longer, the respective part tends to become unstable after installation, which may adversely affect the accuracy. Standard LM rail lengths of model EPF Note: LM rail lengths other than the standard LM rail lengths (Lo) may also be available. Contact THK for details.

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Limited-stroke LM Guide-10

Dimensional Table for Model EPF Rail material: stainless steel Accuracy symbol *:The material of the LM rail is stainless steel as standard. This model number indicates that an LM rail and an LM block constitute one set.

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Limited-stroke LM Guide-11

Note: AFJ Grease (THK original grease) is filled as standard grease. Recommended tightening torque for the mounting bolt The cage holding balls moves extremely accurately. However, it may be displaced if it receives the machine' s drive vibrations, inertial force or If you desire to use the product under the following conditions, contact •Vertical installation •A large moment load is applied • Stopping the LM block by letting the external stopper hit the table •The product is used at high acceleration/deceleration If the cage is displaced, it is necessary to force the cage back. The table on...

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Limited-stroke LM Guide-12

TfiHlK Finite Stroke LM Guide Model EPF • Disassembling components may cause dust to enter the system or degrade the mounting accuracy of parts. Do not disassemble • Tilting the LM block or LM rail may cause them to fall by their own weights. • Dropping or hitting the LM Guide may damage it. Applying an impact to the LM Guide could also cause damage to its function even if the guide looks intact. • Thoroughly remove anti-corrosion oil and feed a lubricant before using the product. • Do not mix lubricants of different physical properties. • In locations exposed to constant vibrations or in special...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.