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Catalogue Caged Ball LM Guide

Catalogue Caged Ball LM Guide
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Catalogue Caged Ball LM Guide

Product catalog summary
Point of Selection
This section details the selection criteria for Linear Motion (LM) systems, considering factors such as speed, operating frequency, service life, environment, accuracy, clearance, preload, fixing method, rigidity, thrust force, size, number of blocks/nuts, rails/shafts, lubricant, material, surface treatment, and contamination protection. Various drive methods like ball screws, cylinders, belts, and linear motors are evaluated.
Types and Features of LM Systems
Different LM systems are described, including LM Guides, Ball Splines, and Linear Bushings. Each type is characterized by features such as load capacity, rigidity, friction coefficient, and applications. For instance, LM Guides are noted for high rigidity and low friction, while Ball Splines are optimal for torque-transmitting mechanisms.
Load Rating
This section explains the service life of LM systems, determined by the total travel distance until flaking occurs due to rolling fatigue. The nominal life is defined as the distance 90% of identical units can achieve without flaking. Basic dynamic and static load ratings are used to calculate service life and static safety factors.
Life Calculation Formula
The nominal life of an LM system is calculated using the basic dynamic load rating and applied load, with adjustments for factors like hardness, temperature, contact, and load to account for real-world conditions.
Rigidity and Preload
Rigidity is crucial for LM systems, and selecting the appropriate clearance or preload can enhance system performance. Preload affects rigidity and is chosen based on application requirements.
Friction Coefficient and Accuracy
Friction coefficients are minimized in LM systems to ensure smooth operation. Accuracy is critical, with considerations for feeding and runout accuracy, as well as the accuracy of the mounting surface.
Lubrication and Safety Design
Proper lubrication is essential for LM systems, with options for grease, oil, or special lubricants. Safety design includes selecting appropriate materials and surface treatments, as well as designing contamination protection measures.
High-Temperature Materials
If the environmental temperature exceeds 120℃, dimensional stabilization is necessary. Caged ball and roller LM guides are not suitable for temperatures above 80℃.
Temperature Factor (fT)
A graph illustrates the temperature factor for raceway temperatures ranging from 100℃ to 200℃.
Contact Factor (fC)
When multiple LM Guide blocks are used closely, load distribution may be uneven. Table 2 provides contact factors based on the number of blocks used.
Load Factor (fW)
For machines with vibrations or impacts, Table 3 provides load factors based on speed and vibration intensity.
Rigidity
Selecting the appropriate clearance and preload is crucial for achieving desired rigidity. Radial clearance and angular backlash are defined, with preload enhancing rigidity significantly.
Friction Coefficient
LM systems have lower frictional resistance compared to sliding guides. Table 5 lists friction coefficients for various LM systems.
Accuracy
Motion accuracy is defined by running and runout accuracy, with specific grades established for each.
Lubrication
Effective lubrication is essential to minimize wear and extend service life. Different lubricants are recommended based on environmental conditions, as detailed in Tables 6 and 7.
Safety Design
For special environments, selecting appropriate materials and surface treatments is necessary. THK offers various materials and treatments for corrosion resistance and high-temperature applications.
Material and Surface Treatment
Stainless steel is used for high corrosion resistance. THK provides AP treatments for surface protection, including hard chrome plating and black chrome coating.
Specifications and Measurements
The document provides technical specifications for a measurement setup involving a stroke of 200mm and a flow rate of 1ℓ/min. The clean room volume is 1.7 liters, enclosed in an acrylic casing, and measurements are conducted using a dust counter for particles with a diameter of 0.3μm or more.
Treatment Comparisons
The document compares different treatments: THK AP-HC (equivalent to hard chrome plating) and THK AP-CF (equivalent to black chrome plating with fluorine resin coating). The AP-HC treatment offers high surface hardness and wear resistance, with initial wear attributed to the end seal. A graph illustrates particle accumulation over time for different treatments.
Rust Prevention Test
A salt-water spray resistance cycle test is described, using a 1% NaCl solution with cycles of 6 hours spraying and 6 hours drying at specified temperatures. The test evaluates anti-rust properties, wear resistance, surface hardness, adherence, and appearance for various materials, including austenite and martensite stainless steel, and THK treatments.
Contamination Protection
Contamination protection is crucial for LM systems to prevent abnormal wear and extend service life. The document outlines options for contamination protection, including dedicated seals made of synthetic rubber, bellows, and covers. Specific solutions are available for environments with severe conditions, such as telescopic covers and large-size bellows for Ball Screws.
Sealing and Protection Options
Details on various sealing and protection options are provided, including inner seals, plate covers, QZ lubricators, end seals, metal scrapers, side seals, and wiper rings. These components are designed to protect LM Guides and Ball Screws from contamination.
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Catalog excerpts

Catalogue Caged Ball LM Guide-1

General Description General Catalog

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Catalogue Caged Ball LM Guide-2

General Description Selection Flow Chart 1. Setting Conditions Dimensions of machines and systems Space in the guide section Installation direction (horizontal, vertical, slant mount, wall mount, suspended) Magnitude and direction of the working load Stroke length Selecting a Drive Method 2. Selecting a Type Select a type that meets the conditions LM Guide Miniature Guide Slide Pack Ball Spline Linear Bushing 3. Predicting the Service Life Speed Operating frequency (duty cycle) Required service life Kinetic frequency Environment LM Stroke Cross Roller Guide Linear Stage Roller Type etc. Selecting...

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Catalogue Caged Ball LM Guide-3

Point of Selection Types and Features of LM Systems Types and Features of LM Systems Type Ball Spline Linear Bushing General Description Major Applications Page introducing the product • Ideal Four Raceway, Circular-Arc Groove, TwoPoint Contact Structure • Superb error-absorbing capability with the DF design • Accuracy Averaging Effect by Absorbing Mounting Surface Error • Large Permissible Load and High Rigidity • Low Friction Coefcient • Large torque load capacity • Interchangeable type • Optimal for torque-trans- • LM system capable of permitting mechanisms and forming infinite linear molocations...

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Catalogue Caged Ball LM Guide-4

Precision Linear Pack Cross Roller Guide • Long service life, high rigid• Capable of performing ro- • Ultra-thin lightweight type tary motion, straight motion • Reduced design and asity and complex motion sembly costs • Easy clearance adjustment type • Capable of performing rolling motion with an extremely small friction coefcient • Low cost Major Applications Page introducing the product Finite stroke Innite stroke Finite stroke • Press die setting • Ink roll unit of printing machine • Optical measuring instrument • Spindle • Solenoid valve guide • Press post guide • Load cell • Photocopiers...

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Catalogue Caged Ball LM Guide-5

Point of Selection Types and Features of LM Systems Cross Roller Table Linear Ball Slide General Description • Compact, large load capac• Easily installable unit type • Easily installable unit type ity type • Allows selection of diverse • Lightweight and Compact • Capable of performing roll- • Self skewing-adjusting type uses ing motion with an extremely small friction coefcient • Low cost Major Applications Page introducing the product Finite stroke Finite stroke Innite stroke • Measuring equipment stage • Optical stage • Tool grinder • Printed circuit board drilling machine • Medical equipment...

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Catalogue Caged Ball LM Guide-6

Flat Roller Slide Pack Slide Rail • Interchangeable type • Large Load Capacity • Combined accuracy of 90 • Low-cost, simple type V-shape surface and at surface available as standard • Thin, compact design • Low-cost, simple type • High strength, high durability Finite stroke • • • • • • Major Applications Page introducing the product Planer Horizontal milling machine Roll grinding machine Surface grinder Cylindrical grinder Optical measuring instrument Innite stroke • • • • • • • • • • Amusement machine High-grade furniture Light and heavy doors Tool cabinet Kitchen tments Automatic feeder Computer...

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Catalogue Caged Ball LM Guide-7

Point of Selection Load Rating Load Rating Service Life of an LM System Nominal Life The service life of an LM system is subject to slight variations even under the same operating conditions. Therefore, it is necessary to use the nominal life dened below as a reference value for obtaining the service life of the LM system. The nominal life means the total travel distance that 90% of a group of identical LM system units can achieve without aking. Basic Load Rating An LM system has two types of basic load ratings: basic dynamic load rating (C), which is used to calculate the service life, and basic...

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Catalogue Caged Ball LM Guide-8

Basic Static Load Rating C0 If an LM system receives an excessively large load or a large impact when it is stationary or operative, permanent deformation occurs between the raceway and the rolling element. If the permanent deformation exceeds a certain limit, it will prevent the LM system from performing smooth motion. The basic static load rating is a static load with a constant direction and magnitude whereby the sum of the permanent deformation of the rolling element and that of the raceway on the contact area under the maximum stress is 0.0001 times the rolling element diameter. With an...

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Catalogue Caged Ball LM Guide-9

Point of Selection Load Rating Static Safety Factor fS Static Safety Factor fS The static safety factor (fs) is determined by the ratio of the load capacity (basic static load rating C0) of an LM system to the load applied on the LM system. : Static safety factor : Contact factor (see Table2 on B ) : Basic static load rating : Static permissible moment (MA, MB and MC) : Calculated load : Calculated moment Measure of Static Safety Factor Refer to the static safety factor in Table1 as a measure of the lower limit under the service conditions. Table1 Measure of Static Safety Factor Kinetic conditions...

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Catalogue Caged Ball LM Guide-10

Life Calculation Formula The nominal life (L) of an LM system is obtained from the following equation using the basic dynamic load rating (C) and the applied load (P). LM System Using Balls LM System Using Rollers : Nominal life : Basic dynamic load rating : Applied load In most cases, it is difcult to calculate a load applied on an LM system. In actual use, most LM systems receive vibrations and impact during operation, and uctuation of the loads applied on them is assumed. In addition, the hardness of the raceway and the temperature of the LM system unit greatly affect the service life. With...

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Catalogue Caged Ball LM Guide-11

Point of Selection Life Calculation Formula If the temperature of the environment surrounding the operating LM System exceeds 100 , take into account the adverse effect of the high temperature and multiply the basic load ratings by the temperature factor indicated in Fig.2. In addition, the LM system must be of high temperature type. Note) If the temperature of the service environment exceeds 80 , it is necessary to change the materials of the seal and end plate to high-temperature materials. Note) If the temperature of the environment exceeds 120 , it is necessary to provide dimensional stabilization....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.