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Spring Wire Processing

Spring Wire Processing

Spring Wire Processing

Product catalog summary
Introduction
The document discusses the Radyne Spring Wire Line, a cutting-edge system for hardening and tempering spring wire, developed by Inductotherm Heating & Welding Limited in the UK. This system is designed to heat treat single wires at high speed, producing high-quality spring wire for various applications, including automotive and mechanical springs.

Specifications
  • Wire Diameter Range: 6 to 16mm
  • Materials: AISI 9254, CH25 (AISI 1025), CH45 (AISI 1045), AISI 4140
  • Process Temperatures: Hardening up to 1100°C, Tempering up to 600°C
  • Hardness (UTS): 1860 to 2010 N/mm²
  • Input Coil Diameter: ID 920mm to 1067mm
  • Pay-Off & Take-Up Coil Size: Maximum Weight 2.5 Tonnes

Production Rates
The system can produce wire at rates of 1500kg/hour to 3000kg/hour, with specific rates depending on wire diameter.

Technology and Process
The Radyne system uses induction heating and water quenching, offering a clean and efficient process. The lines are modular, allowing for easy installation and maintenance. The system supports high-speed production up to 180 meters per minute and adheres to international standards such as SRS 60, 9254, 55CrSiV, DIN 17223, JisG 3560, and ASTM 416.

Environmental and Safety Features
The system is environmentally friendly, using non-polluting induction heating technology and quench mediums. It eliminates the need for oil quenching and combustible fuels, enhancing operator safety and energy efficiency.

Contact Information
For further details, contact Inductotherm Heating & Welding Ltd at Thermatool House, Basingstoke, Hampshire, RG24 8NA, UK. Tel: +44 (0) 1256 335533, Email: [email protected], Web: www.inductothermhw.com
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Catalog excerpts

Spring Wire Processing-1

Induction Heating Systems for the Spring Wire Processing Industry

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Spring Wire Processing-2

INDUCTION TEMPERED WIRE Radyne wire processing lines offer the efficient technology of induction heating plus a safe and environmentally clean water quenching system. The modular induction harden and temper lines produce material to a more consistent specification, which producers continually strive to achieve. A typical line will produce high quality spring wire from 6 to 16mm diameter in materials ranging from Radyne has the expertise to provide complete turnkey solutions with wire line processing technology carbon steel through to the more exotic alloy steels such as SAE 9254 (Chrome Silicon)...

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Spring Wire Processing-3

HARDEN & TEMPER PROCESS High-Speed Lines run at speeds of up to 180 metres per minute / 3 tonnes per hour, for the production of wire diameters from 6mm to 18mm and above. Non-Polluting Technology With environmentally friendly quench mediums and nonpolluting induction heating technology, Radyne provides the sensible approach. Industry Standard Based upon Radyne’s globally acclaimed non-polluting induction heating technology, wire is produced to international standards including: SRS 60, 9254, 55CrSiV, DIN 17223, JisG 3560 and ASTM 416. • No Oil Quench • No Combustible Fuels • Enhanced Operator...

 Open the catalog to page 3

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