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IROSS™ FluxManager® Heating Systems

IROSS™ FluxManager® Heating Systems

IROSS™ FluxManager® Heating Systems

Product catalog summary
Overview: The IROSS™ FluxManager® Phase 1 Heating System is a patented technology designed for precise heating of tubular products, offering superior temperature uniformity and efficiency. It is particularly effective for applications such as stress relieving, preheating for welding, hardening, annealing, normalizing, and coating removal.
Key Features:
  • Variable frequency control for precise heating across various pipe sizes and wall thicknesses.
  • Versatile configuration supporting 50/60Hz.
  • Deep and uniform temperature distribution, even with non-concentric tube positioning.
  • Flexibility with six coil diameters covering the complete OCTG pipe range.
  • Options for pyrometer or thermal imaging for temperature monitoring.
  • Data logging capability for process traceability.
  • Patented shaped flux concentrator for enhanced efficiency.
  • No requirement for deionized water.
Specifications:
  • Standard power ratings of 167 & 192 kVa, 50/60 Hz, single phase.
  • Cooling system: Standard water-to-water recirculation.
  • Coil assembly sizes range from 2.375” to 20.625” (61mm to 473mm).
  • Shipping weight: Transformer/Controls - 2500 lbs (1133 kg), Coil Table - 1000 lbs (454 kg).
  • Dimensions vary based on power rating and coil table specifications.
  • Plant water requirements: 10 gpm at 50 psi, max 110ºF (45 lpm at 3 bar, max 43ºC).
  • Plant air requirements: 10 CFM at 60 PSI for optional pneumatic cart.
  • Input voltage: Standard 440, 460/480 volts; International options include 380, 400, 575 volts.
Safety and Options:
  • Safety features include extruded aluminum and expanded metal trim.
  • Optional accessories include infrared temperature control, data logging recipe management, and pneumatic coil shuttle.
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Catalog excerpts

IROSS™ FluxManager® Heating Systems-1

INDUCTOTHERM HEATING & WELDING IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results IROSS™ Fluxmanager® Phase 1 Heating System is designed specifically for heating a wide variety of tubular products while delivering the industry’s best heat affected zone. These systems utilize patented Fluxmanager® technology that yield superior temperature uniformity compared to conventional designs. The Phase 1 heating system features variable frequency control, allowing precise heating on a wide variety of pipe sizes and wall thicknesses. 7 5/8” (194 mm) dia. - 3/4” (19 mm) wall • Heat length 12” (381 mm) • Stress Relieving • Preheat for welding • Hardening • Annealing / Normalizing • Removal and cure of coatings Above: Superior heating performance was achieved without any soak time needed, yielding much faster cycle times than any other technology. • Friction weld & Swage Preheat FluxManager® Features / Benefits • Versatile: 50/60Hz Configuration • Deep & uniform temperature distribution, ID/OD laterally, and longitudinally along extended lengths of pipe ends even when tubes are positioned non-concentric, with distinct pattern • Flexibility: 6 Coil diameters cover the complete OCTG pipe range • Pyrometer or thermal imaging options • Data logging capability for traceability • Patented shaped flux concentrator for increased efficiency • Deionised water not required 6 Coil diameters cover the complet

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IROSS™ FluxManager® Heating Systems-2

IROSS™ FluxManager® Equipment Specifications Standard Power Ratings (Other sizes available upon request) Inductotherm Heating & Welding Limited Thermatool House, Crockford Lane, Basingstoke RG24 8NA Tel: +44 (0) 1256 335533, Fax: +44 (0) 1256 467224 e-mail: [email protected] web: www.inductothermhw.com Leading Manufacturers of Melting, Thermal Processing and Production Systems for the Metals and Materials In

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.