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IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results

IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results

IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results

Product catalog summary
Overview: The IROSS™ FluxManager® Phase 3 Heating System is a patented technology designed for heating various tubular products, offering superior temperature uniformity and a minimized heat-affected zone. It is particularly effective for stress relieving, preheating for welding, hardening, annealing, normalizing, and coating removal.
Key Features:
  • Variable frequency control for precise heating across different pipe sizes and wall thicknesses.
  • Programmable frequency selection ranging from 60 to 150Hz.
  • High efficiency and high power factor power supply.
  • Deep and uniform temperature distribution, even with non-concentric tube positioning.
  • Flexibility with six coil diameters covering the complete OCTG pipe range.
  • Options for pyrometer or thermal imaging for temperature monitoring.
  • Data logging capability for traceability.
  • Patented shaped flux concentrator for increased efficiency.
Specifications:
  • Standard power ratings include 150 kW with input power of 186 kVa, 50/60Hz, 3-Phase, and a .95 power factor.
  • Standard input voltages are 380, 480, and 575 volts, with international options available.
  • Coil assemblies are available for pipe sizes ranging from 2.375” to 20.625”.
  • Shipping weight for the power supply is 1600 lbs, and coils weigh 500 lbs.
  • Dimensions for the power supply are 36” x 76” x 80”, and the maximum coil dimensions are 28.5” x 36” x 30”.
Operational Requirements:
  • Plant water requirements for the power supply are 22 gpm at 60 psi, with a maximum temperature of 110ºF.
  • Coil water requirements are 10 gpm.
  • Plant air requirements for optional pneumatic actuated cart are 10 CFM at 60 PSI.
Safety and Options:
  • Standard safety features include a door interlocked disconnect switch and a water pressure differential switch.
  • Optional accessories include infrared temperature control, data logging recipe management, and a pneumatic coil shuttle.
Contact Information: Inductotherm Heating & Welding Limited, Thermatool House, Crockford Lane, Basingstoke RG24 8NA. Tel: +44 (0) 1256 335533, Fax: +44 (0) 1256 467224, Email: [email protected], Web: www.inductothermhw.com
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Catalog excerpts

IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results-1

INDUCTOTHERM HEATING & WELDING IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results IROSS™ Fluxmanager® Phase 3 Heating System is designed specifically for heating a wide variety of tubular products while delivering the industry’s best heat affected zone. These systems utilize patented Fluxmanager® technology that yield superior temperature uniformity compared to conventional designs. The Phase 3 heating system features variable frequency control, allowing precise heating on a wide variety of pipe sizes and wall thicknesses. 7 5/8” (194 mm) dia. - 3/4” (19 mm) wall • Heat length 12” (381 mm) • Stress Relieving • Preheat for welding • Hardening • Annealing / Normalizing • Removal and cure of coatings Above: Superior heating performance was achieved without any soak time needed, yielding much faster cycle times than any other technology. • Friction weld & Swage Preheat FluxManager® Features / Benefits • Programmable frequency selection from 60 to 150Hz • High Efficiency / High Power Factor power supply • Deep & uniform temperature distribution, ID/OD laterally, and longitudinally along extended lengths of pipe ends even when tubes are positioned non-concentric, with distinct pattern • Flexibility: 6 Coil diameters cover the complete OCTG pipe range • Pyrometer or thermal imaging options • Data logging capability for traceability • Patented shaped flux concentrator for inc

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IROSS™ FluxManager® Heating Systems Patented system delivers precise heating results-2

INDUCTOTHERM HEATING & WELDING IROSS™ FluxManager® Equipment Specifications Standard Power Ratings (Other sizes available upon request) Input Power Input Voltage (Standard) (Other sizes available upon request) Shipping Weight Dimensions (Width x Length x Height) Standard Coil Assembly Pipe Size Power Supply: 1600lbs. (725kg) Coils: 500 lbs. (226kg) Power Supply: 36” x 76” x 80” (914mm x 1930mm x 2032mm) Coil (Max) 28.5” x 36” x 30” (698mm x 914mm x 735mm) Coil w/ Hydraulic Lift Table Dimensions (Width x Length x Height) (Maximum raised height to centerline of coil: 68” (1730 mm) Plant Water Requirements...

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