1. Catalogs
  2. Thermatool Europe
  3. High Frequency Solid State Welders

High Frequency Solid State Welders

High Frequency Solid State Welders

High Frequency Solid State Welders

Product catalog summary
Introduction
Thermatool Corp. specializes in manufacturing High Frequency (HF) Solid State Welders for the tube and pipe industry, with a reputation for performance, reliability, and innovation built over 60 years.
Design and Technology
Utilizing advanced 3D modeling, Thermatool enhances design customization and problem-solving. Continuous product improvement is driven by field performance feedback.
Product Range
The company offers a variety of HF welders, including Compact, CFI, HAZControl™, and High Power models, suitable for different metals like carbon steel, stainless steel, brass, copper, aluminum, and exotic alloys.
Key Features
  • Proven Performance: Durable machines with decades-long operation.
  • High Reliability: Modular design for easy part replacement.
  • Energy Efficiency: Technology reduces power loss and enhances efficiency.
  • Safety: CFI technology operates at lower voltages and is short-circuit proof.
Welder Models
  • Compact HF Welder: Suitable for low power, limited diameter applications.
  • CFI HF Welder: Versatile for various productions, featuring AutoMatch™ for stable power.
  • HAZControl™ HF Welder: Allows precise control of welding variables.
  • High Power HF Welder: Designed for demanding applications with high power and variable frequency.
Spare Parts and Accessories
Thermatool offers a wide range of spare parts, such as induction coils and impeders, to enhance welding efficiency.
Conclusion
Thermatool's HF welders meet high standards of performance and reliability, offering diverse solutions for the tube and pipe industry, backed by a commitment to innovation and customer satisfaction.
Temperature Management in Tube Welding
Maintaining a low ferrite core temperature is crucial, with coolant ideally below 25°C. Thermatool provides booster pumps for stringent temperature control.
Ferrites for Enhanced Performance
High-performance impeders are essential for modern tube mills, and Thermatool offers customizable ferrites preferred globally for their quality.
Service and Support
With the largest service operation in welding, heating, and cutting, Thermatool provides 24/7 support through over 40 service engineers worldwide, ensuring machine reliability and continuous operation.
See more

Catalog excerpts

High Frequency Solid State Welders-2

High Frequency Solid State Welders Performance and reliability is a concern for you, so naturally you demand the highest quality of design and construction in the welder you choose. Thermatool© HF welders have been the number one choice for over 60 years. INDUSTRY LEADERS IN WELDING Thermatool© has spent almost 60 years developing and improving HF welding technology. We have more HF welders installed than all other HF welder manufacturers combined. Having positioned ourselves at the forefront of the development of solid-state welding, we have now sold thousands of solid-state welders worldwide....

 Open the catalog to page 2
High Frequency Solid State Welders-3

Side by Side Comparison As the only global induction heating and welding manufacturer specializing in tube and pipe welders, Thermatool provides the widest range of HF Welders available. All of our welders are based on the High Frequency or “HF” welding process that we developed almost 60 years ago and have led the way ever since. With its Current-Fed Inverter (CFI) design, our welding equipment range gives you the capability to successfully weld almost any metal you want - efficiently and economically. We supply equipment needed to weld carbon and stainless steel, brass, copper, and aluminum,...

 Open the catalog to page 3
High Frequency Solid State Welders-4

Solid State HF Welder Compact HF Welders CFI HF Welders Overview The Thermatool Compact Solid State Welder provides a great solution for those older tube mills with limited tube diameter ranges while benefiting the producer in terms of reliability, compact layout, safety and supportability. This simplified and compact design fits the traditional DC power supply into the RF Generator cabinet, making this welder the logical choice for a cost effective installation. The Compact welder is ideal for quick retrofitting on existing mills when replacing obsolete vacuum tube welders. All the reliability...

 Open the catalog to page 4
High Frequency Solid State Welders-5

HAZControl™ Technology HF Welders High Power HF Welders HAZControl™ Technology Welder Technology greatly simplifies the complex relationships of the key variables for HF Welding tube: Heat (Power), HAZ Width (Frequency), Vee Length, and Mill Speed. HAZControl™ Technology (HCT) allows for the operator to enter the mill setup parameters and tube information into the software and the Variable Frequency HF Welder is set to weld the tube. With power ranging from 1000 – 2000 kW, Thermatool High Power HF Welders are capable of welding from 150 – 400 kHz with fixed or variable frequency. These welders...

 Open the catalog to page 5
High Frequency Solid State Welders-6

Spare Parts Induction Coils HF Welders for Spiral Fin Tube Suppliers of HRS (Heat Recovery Steam) Generators can achieve significant cost savings and shorter shipment cycles through vertical integration - installing or expanding their existing fin tube production capacity. Companies select Thermatool, the world leader in welded spiral fin tube production technology and equipment, to attain these benefits. Contact us today to learn more! Thermatool offers a comprehensive range of induction coils, designed specifically for use with Thermatool solid-state HF induction welders. Manufactured from...

 Open the catalog to page 6
High Frequency Solid State Welders-7

Service and Support We operate the largest service operation in welding, heating, and cutting with over 40 direct service engineers strategically located around the world. This is how we uniquely provide support to the industry - 24 hours a day, 7 days a week, and 365 days a year. It’s why you can depend on our service as much as you can rely on our machines, year after year. 24-Hour Direct Service Hotline North and South America, Asia, and Australia: (USA) Phone 1.203.468.4100 Europe, Africa, Middle East: (UK) Phone 0044 (0) 1256 335 533 Thermatool House, Crockford Lane, Basingstoke, RG24 8NA...

 Open the catalog to page 7

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.