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Transfer point solutions

Transfer point solutions
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Transfer point solutions

Product catalog summary
About Thejo
Thejo Engineering Limited was established in 1974 by Thomas and Joseph, combining their names with the Sanskrit word 'thejus', meaning 'radiant energy'. The company is a pioneer in cold vulcanised splicing of fabric ply belt conveyors and in-situ pulley lagging, establishing itself as a leader in conveyor maintenance for core sector industries. Thejo has expanded its operations globally, including in Saudi Arabia, Australia, Brazil, and Chile, and was the first company listed on the SME platform of the National Stock Exchange of India in 2012. In 2014, Thejo established a Technology and Innovation Centre in Chennai, recognized by the DSIR, Govt. of India.
Manufacturing
Thejo provides engineering solutions for industries such as Mining, Chemical, and Power. Their manufacturing facilities are ISO Certified and located in Chennai, Jubail, Perth, Kalgoorlie, Santiago, and Sao Paulo, equipped with advanced machinery and testing capabilities.
R&D
Thejo's R&D facility is recognized by the DSIR, Govt. of India, and collaborates with universities for research. The focus is on technological improvements and product development for the material handling industry.
Transfer Point Solutions
Proper maintenance of transfer points increases conveyor efficiency, reduces spillage, and improves plant availability. Thejo offers comprehensive solutions for containment at loading, running, and discharge points using skirt sealing systems, belt support systems, and belt cleaners.
Belt Cleaners
Thejo provides a range of belt cleaners, including primary, secondary, and special cleaners like rotary brush and chevron cleaners. These systems help control carry back, improve conveyor availability, and reduce maintenance costs.
Belt Aligning Systems
Thejo's belt aligning systems prevent misalignment, which can cause spillage and damage. Their systems are versatile and suitable for challenging conditions.
Spare Parts and Accessories
Thejo offers accessories and spares to maintain belt cleaners, including tensioning systems, replacement blades, and mounting systems. Their products are designed for easy installation and maintenance.
Introduction
The document provides an overview of Thejo Engineering Limited's solutions for material handling systems, focusing on belt alignment, support, and sealing systems to enhance efficiency and safety in operations.
Belt Aligning Systems
  • Surtrack Belt Aligner: Features a patented multiplane pivot mechanism for quick belt centering, with rubberized rollers for durability.
  • Multitrak Return Aligner: Combines pivoting and tilting actions to maintain belt alignment, with adjustable wing rollers for trough angle fitment.
  • Multitrak-R Return Aligner: Installed on top of the return belt to prevent material build-up, with modular spiral rollers for easy installation.
Belt Support Systems
  • Flexitruff Impact Cradle: Provides uniform support with a garland-form bed and shock dampeners for impact absorption.
  • Hercules Standard Impact Bed: Available in light, medium, and heavy-duty configurations with impact bars for cushioning.
  • Hercules Slider Bed: Prevents belt sagging and stabilizes the belt path, available in retractable designs for easy maintenance.
  • Hercules Easy-Fix Impact Bed: Features air-cushioned impact pads and adjustable wings for customization.
Skirt Sealing Systems
  • Twin Lip Skirt Sealing System: Dual sealing system for excellent material containment, available in heat-resistant grades.
  • Qwikfix Skirt Sealing System: Fastener-free design for easy installation, suitable for fine material handling.
  • Flexiseal Skirt Sealing System: Modular segmented design for effective sealing, available in heat and fire-resistant grades.
  • Skirt Rubber Sheets: Made from wear-resistant rubber blends, available in various thicknesses.
Comprehensive Solutions
  • Total Spillage Control: A program to control spillage with regular audits and maintenance.
  • Installation & Maintenance: Technical support for installation and maintenance of spillage control products.
  • Transfer Point Re-Construction: Redesigns transfer points for improved material flow and reduced downtime.
  • Comprehensive Audit Program: Assesses conveyor systems to improve efficiency and productivity.
Contact Information
Thejo Engineering Limited, 41, Cathedral Road, Chennai - 600 086, Tamilnadu, India. T: +91 44 42221900. E: [email protected] W: www.thejo-engg.com
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Catalog excerpts

Transfer point solutions-1

► BELT CLEANERS ► SKIRT SEALING SYSTEMS ► BELT ALIGNING SYSTEMS ► BELT SUPPORT SYSTEMS ► COMPREHENSIVE SOLUTIONS

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Transfer point solutions-2

About Thejo Founded by Thomas and Joseph in 1974, THEJO, was formed from the founders’ names and the sanskrit word ‘thejus’ meaning ‘radiant energy’. As pioneers of cold vulcanised splicing of fabric ply belt conveyors and in-situ pulley lagging, from its inception, the company has established leadership in the field of conveyor maintenance for the core sector industries. In order to support the specialised services being offered to clients, the company soon established state of the art manufacturing plants to complement the needs of the business. This witnessed systematic and continuous growth...

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Transfer point solutions-3

TRANSFER POINT SOLUTIONS A properly maintained Transfer Point increases the belt conveyors efficiency, reduce spillage removal costs and improve plant availability and continuity of production. The following stages are considered while working towards achieving an ideal transfer point which is spillage free: 4Containment at Loading point 4Containment during the running of conveyor 4Containment at the discharge point of the conveyor. Containment at loading point is achieved by a proper skirt sealing system and belt support system. By controlling belt sway with effective belt tracking devices, spillage...

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Transfer point solutions-4

Trough Aligners Pulley Lagging Impact Beds/ Slider Beds Tail Ploughs Return Aligners Primary Cleaners Secondary Cleaners Spillage Control 4 Segmented Skirt Seals 4 Multi Lip Skirt Seals 4 Skirt Rubber Rolls 4 Rear Skirt Seals Pulley Protection Rubber Lagging Sheets Ceramic Lagging Sheets 4 Lagging Adhesives Carry Back Control 4 Primary Belt Cleaners 4 Secondary Belt Cleaners 4 Tail Ploughs 4 Belt Washing Systems 4 Rotary Brush Cleaners 4 Chevron Belt Cleaners Belt Support 4 Impact Beds 4 Slider Beds Belt Aligners 4 Trough Aligners 4 Return Aligners Safety 4 Inspection Doors 4 Pulley Guards 4...

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Transfer point solutions-5

BELT CLEANERS Conveyed material that does not fall off the belt at the discharge point but sticks on to the return run of the belt is called carry back. Failure to control the carry back leads to: build up on the return rollers leading to mistracking of the conveyor belt. 4Seizure of return roller due to jamming of bearings. 4Build up of material on the floor and conveyor gallery causing potential danger to workers and loss of material. in efficiency & profitability of the conveyor system, and increased maintenance & up-keep costs. THEJO MAKES ENGINEERED BELT CLEANING SYSTEMS THAT HELP TO: 4Control...

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Transfer point solutions-6

PRIMARY BELT CLEANERS Installed on the face of the pulley, the primary cleaner is the first stage in a multiple cleaner system. It removes bulk of the carry back material clinging to the belt after the discharge. These are installed typically against the direction of the belt. Thejo has a wide range of Primary Belt cleaners to suit various operating conditions. TITAN-XD PRIMARY CLEANER Titan-XD cleaner is a Heavy-Duty primary cleaner which incorporates High Abrasion resistant Tungsten Carbide/ Ceramic cleaner tip for extreme abrasive conditions. Blades are mounted on a sliding cartridge which...

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Transfer point solutions-7

SECONDARY BELT CLEANERS The secondary cleaner is installed on the return belt at the point where the belt leaves the discharge pulley. It incorporates a specialised metal alloy blade, exerting optimum force on the belt surface to remove the fine material sticking on to the belt even after the primary cleaner. Secondary cleaners of different types and configurations are available to meet various operating conditions. TITAN-PA SECONDARY CLEANER Titan-PA is a heavy-duty belt cleaner, designed for mechanical belt fastener safe operations, with excellent cleaning ability in a variety of conditions....

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Transfer point solutions-8

SPECIAL BELT CLEANERS Thejo offers wide range of belt cleaners for specialized application such as return plough cleaners, Rotary Brush Cleaners, Chevron Cleaners and Belt Washing Syst em. These cleaners are available in standard dimensions as well as can be customized to match application requirements. CONDOR PLOUGH CLEANER Condor Plough cleaner incorporates a V-frame for uni-directional and a Diagonal frame for bi-directional applications. It features an adjustable heavy-duty frame with safety features to prevent the frame from accidentally contacting the belt. A pair of spring tensioners ensure...

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Transfer point solutions-9

SPARES & ACCESSORIES FOR BELT CLEANERS To complement the wide range of belt cleaners offered, Thejo provides accessories and spares which maintain the belt cleaners in optimum working condition to achieve the best cleaning performance. These include various types of tensioning systems, replacement blades, mounting systems, safety meshes and inspection doors. POLYMAXX URETHANES Polymaxx polyurethane cleaner components offer a wide variety to suit various service conditions. Polymaxx urethanes are manufactured at our exclusive Urethane casting unit with stat eof -the -art PU Casting Machine to...

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Transfer point solutions-10

BELT ALIGNING SYSTEMS A mis-aligned belt can cause material spillage, heavy belt and structural damage and may even lead to fatal accidents. Hence belt misalignment must be controlled before the damage becomes irreversible and here the relevance of a proper belt aligning system arises. Thejo's range of belt aligning systems are versatile and suitable for challenging site application conditions. MULTITRAK TROUGH ALIGNER Multitrak trough aligner features a patented Multiplane pivot mechanism which combines a pivoting action and a tilting action to quickly track belt back to centre. The tilt action...

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Transfer point solutions-11

BELT SUPPORT SYSTEMS Belt Support Systems reduces belt and structural damage by absorbing the impact force of material drop and minimizes the belt wear. Support systems also eliminates Belt-Sag in load zone and reduce spillage of material and dust emission. Properly designed belt support systems replace conventional impact idlers which needs constant replacement. FLEXITRUFF Flexitruff Impact Cradle features a patented garland-form bed integrated with a rugged steel frame which ensures uniform support across the impact area. The garland cradle is mounted on multiple shock dampeners specially designed...

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All Thejo Engineering Ltd catalogs and technical brochures

  1. Tool Kit

    6  Pages

  2. Air Blaster

    6  Pages

  3. Abrasion & Wear

    19  Pages

  4. Conveyor Care

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.