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Tetra Vertico® coiled tubular heat exchanger

Tetra Vertico® coiled tubular heat exchanger

Tetra Vertico® coiled tubular heat exchanger

Product catalog summary
Application
The Tetra Vertico® coiled heat exchanger is designed for efficient heating and cooling of products ranging from low to high viscosity, including those with particulate matter.

Highlights
  • Enables high-capacity processing of high-viscosity products.
  • High heat transfer efficiency reduces system volumes.
  • Gentle mechanical treatment maintains particle integrity up to 25 mm in diameter.
  • Designed for high hygiene and low maintenance.

Versatility and Efficiency
The exchanger supports continuous processing of viscous products, allowing for higher capacities and improved production efficiency. The design enhances heat transfer efficiency and minimizes product losses. The coiled mono-tube unit, ranging from 30 to 100 meters, ensures gentle treatment and maintains particle integrity.

Working Principle
Product flows through a coil-shaped tube while media flows around it, heating or cooling the product. The coiled design induces a secondary flow pattern (Dean effect) at high velocity, enhancing heat transfer efficiency.

Standard Design
The product tube is coiled within a vertical chamber where media flows. The design accommodates thermal expansion, preventing tube cracking. Insulation minimizes heat loss and ensures safety. The heat exchanger's dimensions are tailored to specific applications.

Material and Design Specifications
  • Product contact surfaces: EN 1.4462 (Duplex 2205).
  • Other parts: EN 1.4301 (AISI 304).
  • Seals: EPDM.
  • Design temperature: 165°C (329°F).
  • Product pressure: up to 300 bar.
  • Media pressure: up to 10 bar.

Approval and Connections
The unit complies with PED and ASME standards. Connections include SMS for media and high-pressure unions for products.

Options and Accessories
  • High-pressure coiled holding tubes.
  • Temperature and pressure transmitter connections.

Documentation and Quotation Requirements
CE documentation is provided. Quotations require details on flow rates, temperature programs, product and media properties, and available pump pressure.

Environmental Considerations
The design optimizes utility consumption and allows for part separation for recycling.
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Catalog excerpts

Tetra Vertico® coiled tubular heat exchanger-1

Tetra Vertico® Coiled tubular heat exchanger Maximizing versatility and efficiency The Tetra Vertico coiled heat exchanger provides efficient heating and cooling of low to high viscous and smooth to particulate products. ® Highlights • Enables high capacity processing of high viscous products • High heat transfer efficiency minimizes system volumes • Gentle mechanical treatment ensures excellent particle integrity up to ø 25 mm • Designed for high hygiene and low maintenance Continuous processing of viscous products generates high pressure with increased velocity. The pressure rating of Tetra Vertico enables you to process higher capacities of high viscous products, improving production efficiency and cutting cost per litre. Higher product velocity also improves heat transfer efficiency, minimizing heat surface area and system volumes, optimizing CIP and minimizing product losses. The coiled mono-tube unit – between 30 and 100 meters long – has only one inlet and one outlet connection. This enables gentle mechanical treatment and ensures excellent particle integrity for particles of up to 25 millimetres in diameter. The unit is designed for high hygiene and easy maintenance – with a floating end through the bottom flange – to prevent cracking caused by thermal expansion. Working principle In the Tetra Vertico tubular heat exchanger, product flows through a coil-shaped tube and media flows around the product tube to heat or cool the product. An additional feature of the coiled design is that it creates a second flow pattern (the Dean effect) at high velocity, which increases heat transfer efficiency.

 Open the catalog to page 1
Tetra Vertico® coiled tubular heat exchanger-2

Standard design The product tube, shaped as a coil, is placed in a vertical chamber where media flows. The bottom product tube connection is sealed by O-rings to create a system that allows movement between the product tube and the media shell. This design absorbs the effects of thermal expansion and prevents the tube from cracking. The unit is supplied with insulation to minimize heat losses and ensure operator safety. The heat exchanger dimension is selected based on each specific application – the number of units depends on desired capacity and required heat transfer area. • Surfaces in contact...

 Open the catalog to page 2

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