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Tetra Therm®Lacta - Dairy pasteurisation unit

Tetra Therm®Lacta - Dairy pasteurisation unit

Tetra Therm®Lacta - Dairy pasteurisation unit

Product catalog summary
Application
Tetra Therm Lacta is a dairy pasteurisation unit designed for continuous processing and pasteurisation of various dairy products including market milk, cheese milk, yoghurt milk, cream, and ice-cream mix.
Working Principle
The unit is automated to ensure production safety and is controlled by production recipes with specific processing parameters. The main process sequences include pre-sterilisation, filling, production/circulation, intermediate cleaning, emptying, and Cleaning-In-Place (CIP). Pre-sterilisation involves circulating hot water for 20 minutes. The unit can enter a hibernation mode to conserve energy if there is a delay between pre-sterilisation and production.
Process Details
Production begins by filling the unit with the product, which is pre-heated and then pasteurised. The product is held in a holding tube for a specified time, and if the temperature drops, it is diverted back to the balance tank. The product is cooled post-pasteurisation, and further cooling can be done using ice water if necessary. Intermediate Cleaning can be performed to extend production periods between full CIP procedures.
Control and Monitoring
The operator interface allows for process monitoring and function selection. The process controller manages both basic and optional units. A data logging system records production data, and the unit can communicate with other systems via voltage-free contacts or optional serial protocol.
Processing Parameters
Standard temperature programs are provided for different products, with specific inlet, pasteurisation, holding, separation, homogenisation, and outlet temperatures. Heat regeneration efficiency is also specified.
Capacities
The unit offers standard capacities for milk and cream pasteurisation, with higher capacities available. The main unit includes various components such as a product balance tank, centrifugal product feed pump, and a Tetra Plex plate heat exchanger.
Options and Additional Units
Optional features include automatic temperature control, connections to sub-units like deaerators and homogenisers, and additional units such as Tetra Alrox Lacta deaeration unit and Tetra Centri separation unit.
Technical Data
Consumption data for steam, ice water, rinsing water, instrument air, and electricity are provided. Dimensions for different capacities are also specified.
Environment
The modular design of Tetra Therm Lacta pasteurisers allows for easy rebuilding and recycling of parts.
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Catalog excerpts

Tetra Therm®Lacta - Dairy pasteurisation unit-1

Tetra Therm®Lacta Dairy pasteurisation unit Application Tetra Therm Lacta is a dairy pasteurisation unit designed for continuous processing and pasteurisation of market milk, cheese milk, yoghurt milk, cream, ice-cream mix and other low acid liquid dairy products. Working principle Tetra Therm Lacta is as standard automated to safeguard production. Production is strictly controlled by production recipes with processing parameters. Main process sequences can be divided into the following main steps: • Pre-sterilisation • Filling • Production / circulation • Intermediate cleaning • Emptying • Cleaning-In-Place Before production can commence it is necessary to sterilise the unit by circulating hot water for 20 minutes. After pre-sterilisation, the unit is cooled down and stabilised to production temperatures. If there is a time gap between pre-sterilisation and production, the unit could be set in hibernation mode. This is an energy conservation mode in which the energy consumption is decreased up to 85% compared to the hot water circulation mode by reducing the power, steam and water consumption. When downstream equipment is ready, production can start. Production starts by filling the unit with product via the balance tank. The product displaces the water/product mix to drain, white water tank or reject tank. The balance tank includes level control and CIP device, which sefeguards the gentle treatment of the product and ensures a high degree of cleanability.

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Tetra Therm®Lacta - Dairy pasteurisation unit-2

Before being homogenised in a Tetra Alex homogeniser (option), the product is regeneratively pre-heated in a Tetra Plex plate heat exchanger (PHE) by the outgoing pasteurised product. Other matching optional sub-units includes functions like deaeration, separation and fat-standardisation. To ensure even heating on the product, final heating takes place in the PHE by means of an indirect hot water circuit. The product is held in a continuously climbing holding tube for the required period of time. If the pasteurisation temperature gets too low, an automatic flow diversion valve, placed downstream...

 Open the catalog to page 2
Tetra Therm®Lacta - Dairy pasteurisation unit-3

Standard units with fixed capacities. Highercapacities available. Main unit with • Product balance tank (BTD) with level positioner, product bowl • Centrifugal product feed pump • Flow control (frequency controlled pump, or homogeniser as timing device) • Free-standing Tetra Plex plate heat exchanger (PHE) with cooling, regenerative, and heating sections, including protec- tion sheets • Holding tube, continuously climbing, mounted as a sub-unit at the backofthe main unit • Hot water unit, incl. brazed PHE, pump, steam valve andtrap, expansion vessel, shut-off valves, etc. • Control panel in stainless...

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Tetra Therm®Lacta - Dairy pasteurisation unit-4

Technical Data Approx. consumption data for Tetra Therm Lacta 10, 5 000 - 35 000 l/h and per 1 000 l or market milk Steam, 3 bar: Ice water, 3 bar, 2°C (outlet 7°C): 13 kg/h, 50 kg/h (peak during sterilisation) 1 300 l/h during production No water consumption during pre-sterilisation 1 100 l/h 50 Nl/m, total not depending of capacity 7 - 15 kW, at 5 000 l/h and depending on options excl. homogeniser Rinsing water during CIP, 3 bar: Instrument air: Electricity: Approx. measurements including required service are in mm. Dimensional drawing shows additional sub-units such as Tetra Alex homogeniser,...

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