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Tetra Scheffers Evaporator - TVR

Tetra Scheffers Evaporator - TVR

Tetra Scheffers Evaporator - TVR

Product catalog summary
Overview
The Tetra Scheffers Evaporator TVR is a fully automatic and continuous evaporation system designed for the production of a wide range of infant formula products. It offers full flexibility in recipes, long production runs due to high hygienic standards, and proven technology. The system is fully cleanable with optional Cleaning in Place (CIP) and Sterilisation in Place (SIP) for the steam-side.

Application
This evaporator is suitable for producing various infant formula products, from baby food to follow-up products. It is custom-designed to accommodate a wide range of product compositions and capacities.

Working Principle
The system operates on the falling film principle, where the product and vapor flow downwards through tubes. The product is preheated and begins to evaporate in the first calandria. Concentrated product is then pumped to the concentrate tanks of the dryer. Thermal vapor recompression (TVR) is used as the driving force, with steam facilitating the process.

Capacity
The capacity of the evaporator system depends on the product composition. For example, concentrating a product from 40% to 55% total solids with a 10,000 kg/hr feed is typical.

Scope of Supply
  • Balance tank
  • Feed pump
  • Pre-heater
  • Direct steam injector (DSI)
  • Thermo-compressor
  • Calandria
  • Vapor separator
  • Condenser
  • Ducting
  • Instrumentation
  • Documentation and engineering

Options
  • Steam side CIP cleaning
  • Silencer vessel around thermo-compressor
  • Sterilisation in place (SIP) of the evaporation system

Consumptions
For a capacity of 10,000 kg/hr from 40% to 55% total solids:
  • Steam (including DSI): 1,500 kg/hr
  • Electricity: 25 kW (absorbed)
  • Cooling water: 20 m³/hr with 30°C in and 59°C out
  • Ring water: 1.5 m³/hr with 25°C
  • Sealing water: 0.5 m³/hr with 25°C

Note: Design modifications may be introduced without prior notice.
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Catalog excerpts

Tetra Scheffers Evaporator - TVR-1

Tetra Scheffers™ Evaporator - TVR Continuous infant formula evaporation system Full flexibility in recipes Long production runs due to high hygienic standards Proven technology Fully cleanable (Cleaning in Place) CIP of steam-side and Sterilisation in Place (SIP) optional Application Tetra Scheffers Evaporator TVR provides a fully automatic and continuous evaporation system. The evaporator is suitable for the production of the complete range of infant formula, from baby food to follow up products. The system is customer specific designed, and therefore available for a wide range of product compositions and capacities. Working principle Tetra Scheffers Evaporator TVR is fed from the compounding area. From the balance tank product is preheated with a tubular pre-heater and direct steam injector (DSI). Product starts to evaporate in the top of the first calandria. The evaporator works according the falling film principle, which means that product and vapour are flowing downwards through the tubes. At the bottom, concentrate falls down and vapour is sucked into the separator, whereby the smaller concentrate particles are separated from the vapour. Concentrated product is pumped to the concentrate tanks of the dryer.

 Open the catalog to page 1
Tetra Scheffers Evaporator - TVR-2

As the amount of water evaporation is limited and the required temperature difference is relatively high, steam is used as driving force. This is referred to as thermal vapour recompression (TVR). Depending on capacity and specific product needs the number of stages and thermo-compressors are defined. A density controller in the concentrate flow is used to set the steam flow to the thermo-compressor. Capacity Capacity of the evaporator system depends on composition of the products. For example if product is concentrated from 40 to 55% total solids for a 10,000 kg/hr feed a typical system would...

 Open the catalog to page 2

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