1. Catalogs
  2. Tetra Pak
  3. Tetra Alfast® Plus Direct In-line standardization

Tetra Alfast® Plus Direct In-line standardization

Tetra Alfast® Plus Direct In-line standardization

Tetra Alfast® Plus Direct In-line standardization

Product catalog summary
Overview: Tetra Alfast Plus is an automated system for in-line standardization of fat, SNF, and protein content in milk and cream immediately after milk separation. It is suitable for various dairy products including market milk, cream, flavored milk, butter cream, fermented products, cheese milk, whey, ice cream mix, and functional foods.
Working Principle: The system uses a Cascade Control System to maintain accurate fat content by controlling the back pressure of the separator cream outlet. It involves measuring cream flow and calculating fat content using a temperature-compensating density transmitter. The control panel's computer adjusts the cream flow modulating valve to maintain desired fat content.
Base Unit Features: The base unit includes density and flow transmitters, various valves, a pressure gauge, a stainless steel control panel with ABB SattLine control system, a touch screen Human Machine Interface, and is prepared for remote operation. It also includes technical documentation and pre-assembled components on a stainless steel frame.
Optional Features: Options include automatic calibration for SNF variations, ratio control between fat/protein or fat/SNF, skimmilk removal, partial separator bypass, cold milk standardization, in-line sensor for final product composition, additive and vitamin dosing, SpotOn technology, OneStep integration, 3A version, mix-proof valve, supervisory system communication, UPS, air cooler for control panel, and digital paperless recorder.
Processing Parameters: The raw milk flow rate ranges from 5,000 to 75,000 l/h, with a hot milk standardization temperature of 45-65°C.
Consumption Data: Power consumption is 0.5 kW, with instrumental air at 600 kPa and 200 Nl/min. Voltage requirements are 200-400 VAC, 1-phase, with a frequency of 50/60 Hz.
Dimensions and Shipping Data: The unit's dimensions are 2,200 mm in height, 1,275 mm in width, and 1,470 mm in length. Net weight is 370 kg, gross weight is 720 kg, and volume is 8.7 m³.
Environmental Considerations: Tetra Alfast is modular, allowing for easy adaptation and recycling. It is designed for efficient production of fat-standardized cream and milk, and fat and protein-standardized milk.
Note: The separator is not included in the Tetra Alfast delivery. Design modifications may occur without prior notice.
See more

Catalog excerpts

Tetra Alfast® Plus Direct In-line standardization-1

Tetra Alfast®Plus Direct In-line standardisation Tetra Alfast Plus is designed for automatic in-line standardisation of the fat, SNF and protein content in milk and cream direct after milk separation for dairy products including; low and high fat market milk, market cream, flavoured milk, cream for butter making, milk for fermented products and power production, cheese milk, whey, ice-cream mix, formulated products and functional foods. Working Principle By continuously controlling the back pressure of the separator cream outlet in a Cascade Control System, an accurate fat content is achieved, regardless of variations in the raw milk fat content. The raw milk is separated in the separator where the skim milk pressure is kept constant by a constant pressure-modulating valve. A flow transmitter measures the cream flow from the separator and the fat content is calculated from a temperature compensating density transmitter. Another flow transmitter measures the flow of standardised milk. On receiving signals from the transmitters, the computer in the control panel calculates the fat content, in relation to set points and flow rates, and then transmits control signals to the cream flow modulating valve, thereby controlling the fat content, whenever required. All models have a surplus cream line that is used for regulating the flow rate of remix cream into the skim milk line, thereby standardising the milk

 Open the catalog to page 1
Tetra Alfast® Plus Direct In-line standardization-2

Base unit Product model • Density and flow transmitters • Control-, change-over-, non-return and sampling valves • Pressure gauge • Control panel in stainless steel with ABB SattLine control • Human Machine Interface, touch screen mounted in control • The unit is prepared for remote operation • Technical documentation • All internal wiring and piping • All components pre-assembled on a stainless steel frame • Automatic calibration for SNF variations • Ratio control between fat/protein orfat/SNF • Skim milk remova • Partial by-pass of separator • In-linesensorformeasuringfinal product composition...

 Open the catalog to page 2

All Tetra Pak catalogs and technical brochures

  1. Powder hopper

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.