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Tetra Alfast®B4

Tetra Alfast®B4

Tetra Alfast®B4

Product catalog summary
Overview: The Tetra Alfast B4 is a high-performance unit designed for the automatic in-line blending and standardization of dairy products. It ensures precise control over fat, solids non-fat, total solids, and protein content, providing uniform product quality at low operational costs. It is capable of handling a wide range of liquid dairy ingredients.
Working Principle: The unit operates by continuously controlling ingredient composition through an automation control loop. Signals from transmitters in the ingredient line are used by a computer to calculate and adjust the ingredient composition, ensuring precise formulation.
Base Unit Features: The base unit includes two ingredient lines for fat standardization, flow and temperature transmitters, various control valves, a stainless steel control panel with ABB SattLine control system, and a touch screen Human Machine Interface. It is prepared for remote operation and includes comprehensive technical documentation.
Optional Features: Options include additional ingredient lines, mass flow or density transmitters, mix-proof valves, SpotOn technology for in-line compensation, direct feed to pasteurizers or sterilizers, UPS, air cooler for the control panel, and standardization of solids-non-fat, total solids, and protein.
Processing Parameters: The final product flow rate ranges from 5,000 to 75,000 liters per hour, with ingredient temperatures between 4°C and 90°C.
Consumption Data: Power consumption is 0.5 kW, with instrumental air consumption at 200 Nl/min. The unit operates on 200-400 V AC, 1 phase, with a frequency of 50/60 Hz.
Dimensions and Shipping Data: The unit measures 2,200 mm in height, 1,275 mm in width, and 1,470 mm in length. The net weight is 370 kg, and the gross weight is 720 kg, with a volume of 8.7 m³.
Environmental Considerations: The Tetra Alfast is modular, allowing for easy adaptation to new duties and recycling of parts.
Note: Design modifications may be introduced without prior notice. Tetra Pak and Tetra Alfast are trademarks of the Tetra Pak Group.
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Catalog excerpts

Tetra Alfast®B4-1

Tetra Alfast®B4 Direct In-line blending Tetra Alfast B4 is a high performance unit designed for automatic in-line blending of dairy products and in-line standardisation of the fat, solids non-fat, total solids and protein content in the finished product. It can handle a wide range of liquid dairy ingredients such as; whole and skim milk, concentrated skim milk, cream, whey cream and concentrate, vegetable oils, chocolate or other slurries, sugar, UF permeate and retentate and more. The Tetra Alfast ensures high repeatability and high precision to give uniform product quality to a low operational cost. On receiving signals from transmitters in the ingredient line, the computer calculates the ingredient composition, in relation to set points and flow rates, and then transmits control signals to the flow regulating component, thereby controlling the ingredient composition whenever required in the formulated dairy product. The base blending and standardisation operation is based on flow measurement and analyzed information on the composition in the ingredient tank. Working principle By continuously controlling the ingredients in an automation control loop a precise ingredient composition is achieved in the fomulated dairy product. For in-line measurement of the composition from the ingredient tank a density or a mass flow transmitter can be installed.

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Tetra Alfast®B4-2

Base unit The base unit consists of two ingredient lines for fat standardisa- Product model • Control-, change-over-, non-return- and sampling valves • Control panel in stainless steel with ABB SattLine control • Human Machine Interfaces, touch screen mounted in contra • The unit is prepared for remote operation • Technical documentation • All internal wiriring and piping • All components pre-assembled on a stainless steel frame • Additional ingredient lines • Mix-proof valve • SpotOn technology for in-line compensation • Direct feed to pasteuriser or seriliser • Air cooler with compressor for...

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