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Powder Valve

Powder Valve

Powder Valve

Product catalog summary
Overview: The Powder Valve is designed for reliable and high-speed dosing of dry ingredients into mixers, with a focus on robustness and efficiency. It supports rapid handling of powders at rates up to 20,000 kg/h and ensures a one-way flow to prevent back flush.
Key Features:
  • New robust design for enhanced durability.
  • Fast powder handling capabilities ranging from 0 to 20,000 kg/h.
  • Integrated power lift to reduce wear on the valve gasket, ensuring an effective seal.
  • Constructed with Duplex stainless steel for increased wear resistance.
  • Teflon PFA valve disc gasket offers three times the lifespan of standard gaskets.
  • Easy installation and servicing with long service intervals and reduced costs.
  • Compatible with existing powder valve installations (Ø63.5 mm and Ø51 mm).
Application: The valve is ideal for adding dry ingredients to batch vacuum mixers, enhancing speed, efficiency, and reliability. It prevents liquid from entering the powder inlet, thus avoiding clogging. Automatic controls allow precise dosing up to 20 tonnes per hour, depending on the ingredient.
Working Principle: The valve operates by a signal from the control panel that triggers a jet of compressed air to open the valve disc. The mixer vacuum then draws the powder into the tank. Once the desired dose is achieved, the air is released, closing the valve disc and sealing the inlet to prevent backflow.
Technical Data:
  • Versions: Ø63.5 and Ø51
  • Powder handling capacity: 100-300 kg/min (Ø63.5), 40-160 kg/min (Ø51)
  • Connection: Tri clamp Ø63.5 and Ø51
  • Air pressure: 6 Bar
  • Instrument air requirement: 15 Nl/min
  • Dimensions: 465x121x135 mm (Ø63.5), 450x95x135 mm (Ø51)
Options: The valve can be equipped with ASI interface and Profibus signals, as well as 4-20 mA analog regulation.
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Catalog excerpts

Powder Valve-1

Powder Valve Reliable, high-speed dosing of dry ingredients for mixers • New design for robust execution Adding dry ingredients to a batch vacuum mixer is now faster, more efficient and more reliable with the Powder Valve. Featuring a robust design, the rapid opening and closing action of the valve ensures a one-way flow of powder into the tank, with no risk of liquid entering the powder inlet and causing clogging. • Extremely fast powder handling from 0-20,000 kg/h • Rapid release and return ensures one-way flow and eliminates back flush • Integrated power “lift” (skater ramp) for reduced wear on the valve gasket, maintaining an effective seal when the valve is shut • Valve disc and shaft of Duplex stainless steel, with more than double the wear resistance of conventional stainless steel • Teflon PFA valve disc gasket with three times the lifetime of a standard gasket • Easy to install and service, long service intervals and lower service costs • Easily replaces all existing powder valve installations (Ø63,5 mm and Ø51 mm) Automatic controls ensure precise dosing at a rate of up to 20 tonnes an hour, depending on the ingredient. In food industry trials, the new powder valve has proven highly resistant to wear, even when dosing challenging dry ingredients such as sugar. Each carefully engineered component is made of advanced resilient materials for a significantly longer lifetime. Plants can look forward to reduced maintenance and processing do

 Open the catalog to page 1
Powder Valve-2

Working principle Options A signal from the control panel initiates a jet of compressed • ASI interface and Profibus signals air that opens the valve disc. The mixer vacuum then sucks the • 4.20 mA analog regulation powder ingredient into the tank at high speed. When the required dose has been added, the air is released, allowing the valve disc to close. The valve disc gasket acts as an effective seal, preventing liquid flowing from the tank back into the powder inlet. © 2013 Tetra Pak Processing Systems, pd39861en, 2013-12 A' Tetra Pak® www.tetrapak.com

 Open the catalog to page 2

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