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Mould Handling system

Mould Handling system

Mould Handling system

Product catalog summary
Overview
The Tetra Pak® Mould Handling system is an advanced solution for pressing and forming semi-hard and hard cheeses. It features a hygienic design and a fully automated production process, offering flexibility to handle cheeses of various shapes and sizes.
Application
This system is used in the pressing and forming of cheeses within closed presses, ensuring complete mould and lid handling.
Working Principle
Curd blocks are placed in moulds, covered with lids, and conveyed to the pressing section. Pressing is performed using pneumatic cylinders with gradually increasing force to remove whey and form a rind. Post-pressing, cheeses are demoulded and conveyed to the brining area. Moulds and lids undergo a thorough cleaning process, including pre-rinsing, main cleaning, and post-rinsing.
Design and Flexibility
The system layout is customizable to handle different cheese shapes and customer requirements. It includes a whey tray system designed per customer specifications.
Scope of Supply
The system includes moulds, lids, handling conveyors, final presses, a demoulding unit, and a rinsing tunnel. Optional features include an automatic storage system and a CIP cleanable demoulding unit.
Control System
Controlled by Siemens or Allen Bradley systems, the motor control cabinets are located in a dry MCC room. The system can communicate with Tetra Plant Master or other supervisory systems.
Capacity
The system can handle capacities ranging from less than 100 tonnes per day to 1,200 tonnes per day.
Utilities and Customization
The system is highly customized based on customer-specific requirements, including capacity and building setup, so generic consumption figures are not provided.
Dimensions
Width: 16,000 mm, Length: 23,000 mm.
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Catalog excerpts

Mould Handling system-1

Tetra Pak® Mould Handling system Pressing system Highlights • Hygienic design • Fully automated and controlled production process • Flexibility to press cheeses of different shapes and sizes on the same equipment Application The Tetra Pak® Mould Handling system is an advanced solution used for pressing and forming of semi-hard and hard cheeses in closed presses with complete mould and lid handling. Working principle The curd blocks leaving the draining forming equipment are placed in a mould. Once the mould is covered with a lid the moulds are conveyed to the final pressing section. Pressing is conducted in closed type presses. When a press is loaded the pressing process starts. Each mould is pressed by a pneumatic cylinder with gradually increasing pressing force to remove remaining whey and to form a proper rind around the cheese. After final pressing the cheese is demoulded in the demoulding area and will be conveyed to the brining area. The moulds and lids are cleaned in the rinsing machine. The cleaning process begins with pre-rinsing, using water from the final rinsing section which reduced the water consumption. In the main cleaning section, the parts are cleaned thoroughly maintaining a stable temperature and concentration of the cleaning agents. In the post rinsing section, the parts are rinsed with fresh water, to ensure that all the detergent is removed. Af the end of a production run the pressing system can be cleaned automatically. The layout of the whey tray system is designed according to customer requirements. The system can be designed to handle more than one shape of ch

 Open the catalog to page 1
Mould Handling system-2

• Set of moulds, lids and handling conveyors • < 100 tonnes / day till 1.200 tonnes/day • Final presses • Demoulding unit • Moulds and lids rinsing tunnel Utilities needs The Tetra Pak Moulds Handling system is highly customised and designed according to customer specific requirements such as capacity, building, line set up etcetera hence no generic consumption figures can be stated. • Automatic moulds and lids storage system • CIP cleanable demoulding unit Control system The Tetra Pak® Mould Handling system is controlled by a Siemens or Allen Bradley control system. The motor control cabinets...

 Open the catalog to page 2

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