Catalog excerpts
Tetra Pak® Ice Cream Filler A3 Ice cream filling machine Operating principle The Tetra Pak Ice Cream Filler A3 range of robust inline ice cream filling machines is based on hygienic design and the highest level of consistent product quality, enabling: Cups, cones, squeeze-up tubes or bulk containers are dispensed individually from bulk stacks and placed in the lamellas. • Optimization of individual products • Outstanding process repeatability • Fast, safe cleaning • Easy, flexible mounting and replacement of stations • Very wide range of filling and decoration options • Optional servomotor control Application The Tetra Pak Ice Cream Filler A3 machines fill ice cream, sorbet and water-ice products into cups, cones, squeeze-up tubes and bulk containers of varying design, shape and size. ® For cones, the chocolate sprayer sprays a precise amount of chocolate on the cone interior prior to filling. Ice creams, sorbets and water-ices are filled by either time-lapse filling, or by volumetric or extrusion filling. For extruded ice cream, a cutting mechanism is also included. Decoration with a number of different viscous or solid ingredients is possible and a full range of optional decoration equipment is available. A variety of lid-dispensers is available to match each product design. Heat sealing using pre-cut foil lids is also available. After being fitted with lids and sealed, products are lifted up from the lamellas and transferred to an outlet conveyor belt. Automatic handling systems, such as a pick-and-place transfer unit for product transfer, e.g., to the trays of an extrusion hardener, are als
Open the catalog to page 1Tetra Pak® Ice Cream Filler A3 Ice cream filling machine Standard design Main drive Basic machine A frequency-controlled gear motor drives the main cam activating the vertical ejector movement. The linear movements of the lamella conveyors are mechanically synchronized from the main drive by an indexing mechanism. Tetra Pak Ice Cream Filler A3 units are built on a robust stainless steel frame. ® Each filling machine is designed to meet the highest hygienic standards, including a fully open frame which prevents water traps and allows efficient hose-down cleaning. The machine is supplied as...
Open the catalog to page 2Standard equipment The basic Tetra Pak Ice Cream Filler A3 can be provided with different sets of equipment for either cup, cone or container filling. The recommended configuration for each type of product is listed below: • Cup dispenser • 2 flavour ice cream doser • 2 by-pass valves • 2-side supported lid dispenser Cone filling • 3-step cone dispenser • Cone calibration • Chocolate spray with tank and piston pump • 2 flavour ice cream doser suitable for inclusions • 2 by-pass valves • Sauce topping • Sauce pump station with double dosing pump • Dry ingredients doser • 2-side supported lid...
Open the catalog to page 3Optional equipment • Heat seal – pre-cut alufoil In addition to standard equipment, many different types of optional equipment are available for dispensing, filling and decorating. • Lid dispenser for non-stackable lids This enables a wide range of products to be produced. Cone filling • Airless chocolate spray, volumetrically controlled • Ripple device for filler • Doser for ice cream with concentric pattern • Ice cream doser for 2-flavour windmill pattern • Dynamic distribution system • Rotating nozzles • Rotating nozzles with ripple injection • Decoration unit • Pencil filler • Chewing...
Open the catalog to page 4Lane pitch Indexing pitch Lamella configurations Capacity for version with 600 mm production zone Number of lanes Number of station positions available Compact/standard/extended version Max. product dimensions Diameter, mm (in) Capacity for version with 400 mm production zone Number of lanes A: Indexing pitch, mm (in) Capacity up to (products/hour)* Number of station positions available (standard/extended version) Max. product dimensions Diameter, mm (in) Rectangular, mm (in) * Actual capacity is dependant upon a number of factors, including shape and volume of the product as well as...
Open the catalog to page 5Tetra Pak® Ice Cream Filler A3 Technical data Power connections Main dimensions (Compact – 3.8 m version) According to customer request Consumption Main motor Outlet belt conveyor Main dimensions (Standard – 5.0 m version) Length Total power Main breaker Main dimensions (Extended – 5.8 m version) Length Working pressure Consumption 1 700 n l/min (60 ft3/min) Shipping data* (Standard – 5.0 m version) Volume Chocolate equipment Container volume Dosing volume per unit 35 ml per stroke * Equipment is shipped in appropriate export packaging. The data listed above is for the Standard 5.0 m...
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