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High hygiene tank, intermediate buffer tank

High hygiene tank, intermediate buffer tank

High hygiene tank, intermediate buffer tank

Product catalog summary
Highlights
  • Handles a wide range of products
  • Enables simple, flexible production
  • Maintains consistent high product quality
  • Maintains food safety with sterile air
Enabling Flexibility and Quality

The high hygiene tank is designed to maintain consistent high product quality by using a separate inlet and outlet to prevent product recirculation. It features gentle agitation to protect particle integrity and ensure even distribution. An optional slow paddle-type agitator allows it to handle a variety of products, from low to high viscosity, and from smooth to particulate. Constant sterile air flow prevents contamination, ensuring food safety. The unit is designed for easy on-site installation and accommodates differences in capacity between the pasteurizer and filler, enabling flexible production.

Application

The high hygiene tank serves as an intermediate buffer tank between a pasteurizer and a filling machine, balancing capacity differences.

Working Principle

The tank is sanitized with steam introduced from the end valve cluster, exiting through the air vent. Sterile air then evacuates remaining steam and cools the tank. Product enters and exits through separate inlets and outlets, ensuring turnover and preventing recirculation. Sterile air flows over the product surface to prevent microorganism entry. The tank is cleaned in place (CIP) using an external CIP station with internal nozzles for efficient cleaning.

Basic Unit

The unit is an atmospheric vessel with no overpressure allowed, standing on four legs. Components are pre-assembled, and a line-end valve cluster is provided as a separate sub-unit.

Main Components
  • Tank body in 316 l stainless steel
  • Manhole with safety switch
  • Air vent breathing protection
  • Valves for product and media
  • CIP nozzles
  • Sterile air filter system
  • Paddle agitator (optional)
Capacity
  • 2000 l (1500 l working volume)
  • 3000 l (2500 l working volume)
Technical Data
  • Connections: Product inlet SMS 63.5, Product outlet SMS 76, Outlet valve SMS 51 or 63.5, Steam inlet DN 20, Sanitary air SMS 25
  • Consumption data: Rated power 1.5 kW (Option 1), Supply voltage 3-phase 380-440 V / 50-60 Hz, Steam sterilization ~50 kg / cycle, 30 min, Steam barrier agitator 12 kg/h, Sanitary air 9 Nm³/h
Note: Tetra Pak reserves the right to introduce design modifications.
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Catalog excerpts

High hygiene tank, intermediate buffer tank-1

High Hygiene Tank Intermediate buffer tank Enabling flexibility and quality • Handles a wide range of products Our high hygiene tank maintains consistent high product quality with a separate inlet and outlet to eliminate product recirculation and gentle agitation that protects particle integrity and ensures even distribution. The optional slow paddle-type agitator enables it to handle a wide range of products – from low to high viscous, smooth to particulate products. Sterile air flows constantly through the system to prevent contamination and maintain food safety. The unit is simplified for on-site installation and enables flexible production by handling differences in capacity between the pasteurizer and filler. • Enables simple, flexible production • Maintains consistent high product quality • Maintains food safety with sterile air Application The high hygiene tank is an intermediate buffer tank between a pasteuriser and a filling machine that evens out capacity differences.

 Open the catalog to page 1
High hygiene tank, intermediate buffer tank-2

Working principle First, the tank is sanitized with steam introduced from the end valve cluster backwards through the filling pipe into the tank. The steam exits through the air vent and after sanitation sterile air evacuates the remaining steam and slowly cools the tank down. Next, the product enters the tank through a separate inlet and exits through a separate outlet, ensuring turnover and preventing recirculation. During operation, sterile air flows over the product surface preventing microorganisms from entering. • CIP nozzles • Sterile air filter system • Paddle agitator (optional) Capacity...

 Open the catalog to page 2

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