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Measurement Solutions for Emissions, Service and Thermal Processes

Measurement Solutions for Emissions, Service and Thermal Processes
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Measurement Solutions for Emissions, Service and Thermal Processes

Product catalog summary
Overview
Testo has been a leader in developing adaptive flue gas analysis systems for over 30 years, focusing on precision, practicality, and handling. These systems are crucial for continuous emission checks, burner optimization, and process monitoring in thermal manufacturing.
Customer-Centric Approach
Testo emphasizes direct customer engagement, particularly in the industrial sector. Their experts analyze customer specifications to develop optimal system solutions, ensuring fast response times for service inquiries post-purchase.
Project Management in Emission Measurement
Testo offers specialized project management to design measurement systems that guarantee optimal results and efficiency. This approach is tailored to meet the complex and specialized requirements of the flue gas analysis sector.
Industrial Applications
The flue gas analyzer product line is designed for industrial needs, offering high accuracy, long-term measurements, flexible sampling probes, and high measurement ranges. These systems are robust against dusty and damp conditions, providing cost-effective service by the user.
Product Features
Testo instruments feature pre-calibrated electrochemical gas sensors, a Peltier gas preparation unit, and user-friendly designs. These features ensure accurate measurements and reduce maintenance intervals.
Product Lineup
Testo offers a range of flue gas analyzers, including:
  • Testo 360: Approved for continuous emission measurement.
  • Testo 350 S/XL: Flexible, portable systems.
  • Testo 335: New engineering for emission monitoring.
  • Testo 325-I: Introductory instruments for various applications, including CO, NO, and SO2 monitoring.
Technical Specifications
The document provides detailed technical specifications for each product, including measurement ranges, accuracy, and operational conditions. Accessories and spare parts are also listed to support the maintenance and operation of the analyzers.
Conclusion
Testo's commitment to innovation and customer service positions them as a reliable partner in emission measurement solutions, with a global presence ensuring support and expertise worldwide.
Testo 335 Overview
The testo 335 flue gas analyzer is designed for emission monitoring in industrial settings such as furnaces, power plants, and stationary motors. It highlights the analyzer's capabilities, sensor options, and accessories.
Specifications
  • The testo 335 can perform spot measurements for up to 2 hours and is equipped with a rechargeable battery and calibration protocol.
  • It includes an O2 sensor and allows for the addition of up to two more sensors, with options for CO, COlow, NO, NOlow, NO2, and SO2.
  • Measurement range extensions are available to handle high CO concentrations, with a standard single dilution factor of 5 and an optional dilution factor of 2 for all sensors.
  • The analyzer features a powerful diaphragm pump that maintains constant flow across a wide pressure range and supports a gas sampling hose up to 7.8 meters long.
  • It supports 18 standard fuels and 10 user-defined fuels, with data calculated using the "easyEmission" software.
  • Probes can withstand temperatures up to 1000°C, and the analyzer provides graphic representation of sensor calibration data and calculated flue gas dewpoint parameters.
Functionalities
  • The testo 335 is suitable for emission monitoring, combustion chamber analysis, and burner tuning, with capabilities to measure flow speed and combustion chamber pressure.
  • It offers a logger function to record data for up to 2 hours and allows for sensor initialization without removing the probe from the flue.
  • Accuracy is approved for various measurements including O2, CO2, CO, NO, NOlow, °C, and hPa according to EN Standard 50379 Part 2.
Accessories and Options
  • Available accessories include a wireless IRDA printer, holster (SoftCase) for protection, and a transport case for storage.
  • The "easyEmission" software facilitates data management, offering user-defined measurement intervals and integration with Microsoft EXCEL®.
  • Additional options include various gas sensors, pressure/flow measurement capabilities, and a range of probes and extensions for different measurement needs.
Recommendations
  • For professional emission measurements, a recommended set includes the testo 335 analyzer, a modular flue gas probe, mains unit, spare particle filters, and a transport case.
  • For high CO concentrations, it is advised to use the measurement range extension options to ensure continuous and accurate measurements.
Testo 350 XL Overview
The document provides detailed specifications and descriptions of the Testo 350 XL flue gas analyzer and its components, designed for portable measurements on gas turbines, motors, and process systems. It includes technical data, accessories, and compliance information for various international standards.
Specifications
The Testo 350 XL system includes a control unit, flue gas analyzer box, and various probes and sensors for measuring gases like O2, CO, NO, NO2, and SO2. The system is designed for high-temperature environments with a heat-resistant probe shaft capable of withstanding up to +1000°C. The analyzer box is equipped with sensors for COlow, NOlow, and NO2, with measurement range extensions available for CO sensors.
Technical Data
The control unit and logger box have specific operational and storage temperature ranges, battery life, and dimensions. The system supports various probe types for temperature, current/voltage, and pressure measurements, with detailed accuracy and resolution specifications provided for each.
Compliance and Approvals
The testo 360 system is approved for use in Germany, the USA, Russia, and Switzerland, meeting various national and international standards for emission measurements. It is designed for long-term emission monitoring and is compatible with stationary measuring technology.
Accessories and Maintenance
The document lists various accessories, including connection cables, protective covers, carrying belts, and spare parts like particle filters and thermal paper. The testo 360 system is designed for easy maintenance, allowing users to change sensors without calibration gases.
Usage and Applications
The testo 360 is suitable for industrial flue gas inspections, offering features like data logging for extended periods, easy transportability, and robust design for extreme conditions. It includes a Peltier gas penetration unit for low absorption and can be operated remotely via modem or network.
Additional Instruments Overview
This document provides detailed technical specifications and features of various measuring instruments, including precision manometers, infrared thermometers, and fiberscopes. It highlights their applications, technical data, and available accessories.
Precision Manometers
The testo 312-2 and testo 312-3 are precision manometers designed for measuring fine pressures with high resolution. They offer switchable measuring ranges and temperature compensation to ensure accurate readings. The devices include an alarm display for user-defined limit values and are approved by DVGW. The testo 312-2 measures up to 40/200 hPa, while the testo 312-3 measures up to 300/6000 hPa.
Infrared Thermometers
The testo 830-T1 and testo 830-T2 are infrared thermometers with laser sighting for non-contact temperature measurement. They feature adjustable emissivity, backlit displays, and alarm functions. The testo 830-T2 additionally supports external probes for contact measurement.
Fiberscope
The testo 319 fiberscope is designed for inspections in hard-to-reach areas. It features a flexible design with a small diameter and a low bending radius, making it suitable for various applications. The fiberscope includes a high-contrast display and LED light for enhanced visibility.
Technical Data and Accessories
The document provides detailed technical data for each instrument, including measurement ranges, accuracy, resolution, and operating conditions. It also lists available accessories such as protective cases, probes, and thermal paper for printers.
Service and Support
The document outlines the company's commitment to service, offering calibration, training, and custom solutions. It emphasizes the company's experience, certification, and global presence, ensuring reliable support for users.
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Catalog excerpts

Measurement Solutions for Emissions, Service and Thermal Processes-1

Committing to the futureI/2008 Measurement Solutions for Emissions, Service andThermal Processes >

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Measurement Solutions for Emissions, Service and Thermal Processes-2

Modern emission analysis must fulfill a number of requirements Testo constantly adapts to these requirements: Starting with continuous emission checks through to tuning and optimization of burners to process monitoring in thermal manufacturing processes.The adaptive flue gas analysis systems which Testo has beendeveloping, producing and selling for the past 30 years not only concentrate on precision but also particularly on practicality and handling. For s special a applications i in i industry The flue gas analyzer product line is geared especially toward industry requirements:ַHigh accuracy...

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Measurement Solutions for Emissions, Service and Thermal Processes-3

as the long service life of the gas sensors which greatly reduce test gas adjustment intervals. One other striking feature of Testoinstruments is the built-in Peltier gas preparation unit with hose pumpfor automatic condensate elimination. > Learning c changes Do you have your current emission limits under control? Important parameters under control? Documentation without any gaps? Optimum interplay of emission analysis components? If you have any queries, do not hesitate to call us. Hartmut Dobrocky,Operations Managerat SAACKE Service The SAACKE GmbH & Co. KG with headquarters in Bremenstands...

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Measurement Solutions for Emissions, Service and Thermal Processes-4

The right flue gas analyzer for ev e > All aboutindustrial flue gas analysis size="-1">

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Measurement Solutions for Emissions, Service and Thermal Processes-5

testo 325-ICO testo 325-ICO low settesto 325-INO settesto 325-ISO 2 settesto 325-ICO high high [O 2 ]testo 335testo350 Stesto350 XLtesto 360 Maximum number of gas sensors111223 USBRS232 6 CO,CO 67Possible measurable parameters Measurement range extension for the following gas sensors O > 2 CO Connection of robust,modular sampling probes for industrial applicationsEasy-to-change gas sensors without test gas adjustment by the user CO > low NO NO > low NO > 2 SO > 2 H > 2 S HC CO > 2 (NDIR) > low ,NO,NO > low ,NO > low ,NO,NO > low ,NO > 2 ,NO,NO > 2 ,SO > 2 ,SO > 2 2 ,SO > 2 ,H > 2 SCO,CO > 2 Setting...

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Measurement Solutions for Emissions, Service and Thermal Processes-6

Printer and Accessories Technical dataSO Part no. Additional Accessories and Spare PartsPart no. > Testo printer with wireless IRDA and infrared interface, 1 roll ofthermal paper and 4 AA batteries, for printout of reading on site 0554 0547 > External fast charger for 1-4 AA rech. batteries, incl. 4 Ni-MH rech. batteries with individual cell charging and charge control display, incl. impulse trickle charging, integrated discharge function, with built-in international mains plug, 100-240 V, 300 mA, 50/60 Hz 0554 0610 216 x 68 x 47 mm > Spare thermal paper for printer (6 rolls) 0554 0569 > Spare...

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Measurement Solutions for Emissions, Service and Thermal Processes-9

testo 335 is the new generationflue gas analyzer, specially tailored to industrial applications' requirements. testo 335 can beused for all emission monitoringapplications by the operators of industrial furnaces such as processing and power plants, by service technicians for burner/furnace manufacturers, for plant construction as well as for stationary motors. Even spotmeasurements for up to 2 hours are possible. 18 s standard f fuels a and a anadditional 1 10 u user -d defined f fuels Ֆ Fuel data is calculated usingthe new easyEmissionӔ software Industrial p probes w with a a n newprobe Two...

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Measurement Solutions for Emissions, Service and Thermal Processes-10

The complete solution to manage data forflue gas analysisUser-defined measurement intervals (1measurement/second up to 1 measurement/hour)ՕReadings transmitted in seconds toMicrosoft EXCELΕUser-defined fuelsReadings are shown in table or graphicsformՕEasy generation of customer-specificmeasurement protocols IRDA printer saves data Instrument isready to operate immediately after datatransfer > "easyEmission" software for testo 335, withUSB cable to connect instrument to PC Part no.Testo printer with wireless IRDA andinfrared interface, 1 roll of thermal paper and 4 AA batteries Holster (SoftCase)...

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Measurement Solutions for Emissions, Service and Thermal Processes-12

Pitot tubesIllustrationMeas. rangeProbe typePart no. Pitot tube, 350 mm long, stainless steel, formeasuring flow velocity0 to+600 COper. temp.0635 2145Pitot tube, 1000 mm long, stainless steel, formeasuring flow velocity0 to+600 аCOper. temp.0635 2345 > 350 mm7 mm1000 mmؘ7 mm Pitot tube, stainless steel, 350 mm long, measuresflow speed with temperature, 3 x hoses (5 m long)and heat protection plate-40 to+1000 CType K (NiCr-Ni)0635 2041 > 350 mmИ8 mm Pitot tube, stainless steel, 750 mm long, measuresflow speed with temperature, 3x hoses (5 m long) and heat protection plate-40 to+1000 CType K (NiCr-Ni)0635...

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Measurement Solutions for Emissions, Service and Thermal Processes-13

Resolution Meas. range AccuracySingle dilution factor 5 (standard) Dilution of all sensors, Factor 2 (option, Part no. 0440 3350) > Responsetime Measurement range extension Meas. rangeAccuracy Resolution O > 2 0 to25 Vol. % 0.2 Vol. %0.01 Vol. %t > 90 <20 s If measurement range extension is activated on all sensors: measurement > 2 compensated) ѱ2 ppm(0 to39.9 ppm)5% of mv(remainingrange) COmeasurement(H ѱ10 ppmor10% of mv(0 to200 ppm)ѱ20 ppmor5% of mv(201 to2000 ppm)ѱ10% of mv(2001 to10000 ppm)1 ppmt > 90 <40 s700 ppm to50000 ppm10 % of mv(additional error)1 ppmMeas. rangeAccuracyResolution500...

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Measurement Solutions for Emissions, Service and Thermal Processes-14

Axel Rieple,Head Sales Man- ager Germany Gas sensors can bechanged quickly andeasily by the user on site Infrared (NDIR) gas sensorfor direct CO > Condensate trap Built-inPeltier gas preparation unitwith hose pump for disposingof condensate for long-termmeasurements lasting severalhours 2 measurement Gas sensor heatingelement ֖ protects fromdamage caused bycondensate and increasessensor reaction timeswhen ambienttemperatures are low >

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Measurement Solutions for Emissions, Service and Thermal Processes-16

Testo data bus controllerwith USB connection Testo data bus testo 350 XL control unit Power box testo 350 S/XLflue gas analyser m/s, m/h%RH testo 454logger m/s, t/y > mA out ӢȆ hPa, mbar > X , SO > 2 ,O > 2 , CO > 2 , ... ∆ hPa, PaCNO The t testo 3 350 S S/XL s systemconcept b) L Logger b box Е Temperature, e.g. of surfaces,liquids Humidity, e.g. in suction ductsor ambient airՕ Pressure, e.g. with differentialpressure and high pressure probes Flow and volume flow, e.g. withvanes, hot wire probesՕ rpm etc. For many applications in theindustrial sector, an analyzer with additional features is needed...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.