IMPULSE TEST STAND BI701K-EVO

Product catalog summary

Technical Specifications
The BI701K-EVO is a test stand designed for impulse testing of hydraulic components such as hoses, pipes, fittings, valves, and filters. It operates with square wave impulses conforming to SAE J343, ISO 6803, ISO 6605, and ISO 18869 standards. The maximum test pressure is 700 bar, and the minimum is 50 bar. The test frequency ranges from 0.05 to 1 Hz, with a maximum oil temperature of 150°C. The system includes a pressure transducer with a full scale of 1,600 bar and class 0.25 accuracy.

Test Performance
The test stand can handle various configurations, including up to 12 hoses of small and medium sizes with an optional central manifold. It features two manifolds with multiple ports for different connection types and includes plugs for all ports. A hydraulic device maintains constant temperature during testing, monitored by a PT100 thermal resistor.

Safety Devices
Safety features include interlocks to prevent operation with open doors, safety glass windows, an emergency push-button, and automatic test interruption in case of component failure or leakage.

Power Supply and Dimensions
The standard power supply is 400 V, 50 Hz, with a 29 kVA requirement. The machine dimensions are 2,840 x 1,520 x 1,660 mm, with a net weight of 1,400 kg. The standard color is Grey Bimal RAL 7035.

Optional Features
Options include an additional central manifold and a mist detection system in the test chamber. Fluids and adapters are not included.

Advantages of K-EVO Series
The K-EVO series offers energy consumption reduction, faster oil temperature conditioning, less oil deterioration, improved maintenance accessibility, enhanced ergonomics, increased robustness, noise reduction, and spare parts standardization. The system is managed by an industrial PC with a 19” touch screen and a National Instruments data acquisition system, allowing for automatic waveform setup, manual test configuration, cycle management, and data logging.

Industry 4.0 Compliance
The test stand supports Industry 4.0 standards, enabling internet connectivity for remote monitoring, control, and assistance. It can send email notifications for machine events and interface with external software via REST protocol.

Test Reports and Energy Statistics
The system generates test reports and logger files in PDF format, summarizing key test parameters. It also provides energy consumption statistics, comparing the K-EVO machine's efficiency with standard models.

Suggested Oil
The machine operates with ISO VG oil classes from grade 32 to 100. For tests above 90°C, multigrade motor oils like SHELL RIMULA R6M 10W-40 are recommended. The system requires approximately 300 liters of oil at startup.

Catalog excerpts

Test Industry S.r.l. – Bimal production site Via A. Monni, 18-14 06135 – PONTE VALLECEPPI (Perugia) Tel. +39 075 59217.1 Fax. +39 075 59217.40 E-mail: [email protected] Internet: www.bimal.co

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CARATTERISTICHE TECNICHE GENERAL SPECIFICATIONS Il banco prova BI701K-EVO è una macchina per prove ad impulsi di componenti oleodinamici come tubazioni flessibili o rigide, raccordi, innesti rapidi, valvole, filtri ecc. BI701K-EVO is a test stand for impulse test of hydraulic components like flexible hoses and rigid pipes, fittings, quick action couplings, valves, filters and other components. DATI TECNICI: • Impulsi ad onda quadra: SAE J343 - ISO 6803 - ISO 6605 - ISO 18869 • Pressione massima di prova: 700 bar • Pressione minima di prova: 50 bar • Cilindrata / impulso: 330 cm3 • Frequenza di...

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I vantaggi della serie K-EVO The advantages of K-EVO series La serie K-EVO introduce molteplici ottimizzazioni progettuali mirate a conseguire i seguenti vantaggi: - Riduzione dei consumi energetici in termini di quantità di corrente assorbita ed acqua di raffreddamento - Maggiore rapidità nel condizionamento della temperatura dell’olio - Minore deterioramento dell’olio e della componentistica idraulica - Limitazione delle problematiche causate da sporcizia dei componenti in prova - Maggiore accessibilità al vano impianti per attività di manutenzione - Miglioramento dell’ergonomia della zona...

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TEST REPORT DEL CICLO E LOGGER Quello mostrato di seguito è un tipico test report generato dalla macchina. Come si vede esso riassume sia i dati anagrafici sia le principali grandezze fisiche come la temperatura, il gradiente di pressione e la frequenza. Il grafico inoltre mostra come si è collocata la forma d’onda all’interno della maschera di accettabilità. I file test sono salvati in formato PDF. La macchina permette anche la memorizzazione e stampa del file di logger della prova, che appare come da immagine. CYCLE TEST REPORT AND LOGGER A characteristic report of Cycle test is shown on the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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