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TESA general catalogue

TESA general catalogue
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TESA general catalogue

Product catalog summary
General Overview
Tesa Technology, a part of Hexagon Manufacturing Intelligence, specializes in precision metrology tools. The catalogue includes products like calipers, micrometers, height gauges, and surface roughness testing equipment, integrating advanced connectivity systems to support Industry 4.0 principles.
Product Specifications
The catalogue details various measuring instruments such as dial gauges, electronic and analogue calipers, and micrometers. Notable products include the CCMA dial calipers and the Unimaster large dimension gauge. The TWIN-CAL caliper features a Tesa Link Connector for wireless data transmission.
Calibration and Standards
Tesa offers calibration services with an SCS certified lab, ensuring measurement uncertainties down to 0.02 µm. The catalogue emphasizes the importance of a 20°C reference temperature for measurements.
Metrological Definitions
Key terms include range of indication, measuring range, and permissible limits of metrological characteristics. The document explains the importance of repeatability and deviation span of indication for measurement accuracy.
Connectivity and Integration
Tesa products are designed for seamless integration into manufacturing solutions, supporting data-driven decision-making. The Tesa Link Connector and wireless modules facilitate communication between instruments and computers.
Customer Support and Services
Tesa offers comprehensive customer support, including calibration, maintenance, and repair services. Technical assistance and training are available to optimize the use of Tesa products.
Conclusion
Tesa's commitment to precision and innovation is evident in its product offerings and support services, encouraging customers to explore new solutions for their measurement challenges.
Hysteresis in Dial Gauges
Hysteresis refers to the difference in readings of a measuring instrument when measuring the same value under the same conditions, either increasing or decreasing.
Maximum Permissible Errors
These errors are related to the permissible limits of a metrological characteristic and are usually symmetrical.
Decision Rules for Conformity
ISO 14253-1 provides rules for establishing conformity or nonconformity with specifications, considering measurement uncertainty.
Traceability to National Standards
All measuring equipment is traceable to national standards through regular recalibration.
Connectivity and Software Solutions
TESA offers various connectivity options and software like DATA-DIRECT and STAT-EXPRESS for managing measurement results.
TESA SPC Printer
The TESA SPC Printer provides SPC statistics and prints measurement results with graphical representations.
Specifications:
Instruments with a TLC connector are compatible with TLC-TWIN wireless emitter-receiver units, TLC-USB, and TLC-Digimatic cables.
Calipers:
TESA calipers, including the TWIN-CAL IP67 and TWIN-CAL IP40, are equipped with TLC connectors for data output.
Compliance and Standards:
The instruments and accessories comply with international standards for safety, electromagnetic compatibility, and environmental regulations.
Dial Calipers:
These are favored by professionals in mechanics for their reliability and ease of use.
Vernier Calipers:
Known for their simplicity and precision, these calipers feature engraved scales for fine measurement readings.
Digital Calipers:
The TWIN-CAL IP67 models offer complete protection against dust and liquids, with connectivity options for data acquisition.
Micrometers:
Available in both analogue and digital versions, TESA micrometers are designed for precision measurement.
Procedures and Standards:
All instruments adhere to relevant DIN and NF standards, ensuring maximum permissible errors are within acceptable limits.
Optional Accessories:
Various accessories are available, including depth feet for calipers, magnetic magnifying glasses, and connectivity cables for digital models.
Applications:
Micrometers are suitable for measuring small part series, wall thickness, concave surfaces, and pitch diameters of threads.
Recommendations:
Ensure proper calibration and maintenance to maintain measurement accuracy.
Specifications:
The document outlines various measuring instruments and their specifications, focusing on TESA TRI-O-BOR internal micrometers, TESA UNITEST, TESA UNIMASTER, and TESA INOTEST.
Procedures:
The document describes the use of these instruments for measuring through holes, blind bores, and centring shoulders.
Standards and Norms:
The instruments comply with DIN 863 T4 and NF E 11-099 standards.
Recommendations:
For accurate measurements, it is recommended to use the appropriate extensions and setting standards.
Key Data from Tables and Charts:
The tables provide detailed specifications for each instrument, including measurement ranges, accuracy levels, and optional accessories.
Critical Information:
Measurement accuracy is critical, with tolerances as low as 0.01 mm.
Overview: The document provides detailed specifications and standards for various models of analogue dial gauges, focusing on their construction, measurement capabilities, and compliance with EN ISO 463 standards.
Specifications: The dial gauges are constructed with full-metal casings and hardened stainless steel components.
Measurement Capabilities: The document outlines the deviation spans, total deviation spans, repeatability limits, and maximum hysteresis for various models.
Standards and Compliance: All models comply with the EN ISO 463 factory standard.
Additional Features: Some models include anti-shock mechanisms and are available with IP54 protection.
Accessories: The document lists various spherical measuring inserts made from materials like steel, carbide, and ruby.
Overview: This document provides detailed specifications and descriptions of various accessories and components for dial gauges, including measuring inserts, extensions, connectors, and backs for different models of dial gauges.
Specifications: Measuring Inserts are available in various shapes and materials such as steel and carbide.
Technical Data: TESA IP65 Electronic Dial Test Indicators feature a digital reading with an inductive measuring system.
Recommendations: Ensure compatibility of measuring inserts and extensions with the specific dial gauge model being used.
Overview: The document provides detailed specifications and features of COMPAC Dial Test Indicators and TESA measuring instruments.
Technical Features: The COMPAC Dial Test Indicators offer long measuring travel up to 3 mm.
Models and Specifications: The document lists various models of COMPAC Dial Test Indicators.
Accessories: A range of accessories is available for the dial test indicators.
TESA TPS Motorised Setting Benches: These benches are designed for setting hand-held measuring instruments.
TESA VERIBOR Bore Gauges: These instruments are used for comparative measurement of bores.
Special Versions and Customization: The document mentions the availability of special versions and customization options.
Conclusion: The document serves as a comprehensive guide for selecting and using COMPAC Dial Test Indicators and TESA measuring instruments.
UA 30 Measuring Stand: The UA 30 measuring stand serves as a base for mounting special fixtures adapted for series inspection.
Measuring Arms and Accessories: The UK 20 measuring arm features fine adjustment with a 1 mm travel.
Auxiliary Equipment: Various auxiliary equipment is available, including the B&S Center Finder for aligning bores.
Inclinometers and Precision Levels: TESA offers a range of inclinometers and precision levels.
Key Specifications: The CLINOBEVEL 1 USB features a measuring range of ±45°.
Overview: This document provides detailed specifications and descriptions of various precision measuring instruments.
1. TESA Crossed Spirit Levels: Designed for the inspection and alignment of flat surfaces.
2. TESA Precision Spirit Levels: Used for checking and aligning flat or cylindrical surfaces horizontally.
3. TESA Precision Spirit Levels with Frame: Suitable for horizontal and vertical alignment of surfaces.
4. TESA Precision Spirit Levels, Square Models with Magnetic Inserts: Designed for inspecting and aligning surfaces with magnetic inserts for stability.
5. TESA Precision Spirit Level with Micrometric Adjustment: Allows for precise inclination measurements with micrometer adjustment.
6. TESA Spirit Inclinometer with Protractor and Micrometer Element: Measures angular deviations on cylindrical or flat surfaces.
7. Accessories for Clinometers and Levels: Includes batteries, external switches, connecting cables, and granite bases for various models.
8. ROCH Bevelled Straight Edges: Made from hardened steel with a bevelled edge for precision.
9. ROCH Flat and Try Squares in Steel: Accuracy class 1 stainless steel squares for precise measurements.
10. Angle Protractors: Includes digital and dial models for measuring angles with high precision.
11. Brown & Sharpe Angle Protractor - Multiple Combinations: Versatile tool used as a scale, depth gauge, try square, and more.
12. Brown & Sharpe Sine Bar: Used for setting angles based on length dimensions from gauge blocks.
13. Gauge Blocks: Available in steel, tungsten carbide, and ceramic materials.
Specifications and Requirements: When placing an inquiry or purchase order for gauge blocks, it is essential to specify the desired nominal length, chosen material, and calibration grade.
Calibration Grades: Grade 2 is used as working standards in inspection rooms for setting and calibrating measuring instruments.
Limit Deviations and Tolerances: According to ISO 3650, the document provides detailed tables of limit deviations and tolerances for various nominal lengths and grades.
Materials and Certificates: Gauge blocks are available in steel, tungsten carbide, and ceramic, each with specific properties.
Accessories and Equipment: Standard accessories include surface plates, sodium light bulbs, and monochromatic light units for measuring flatness and parallelism.
Calibration Equipment: TESA provides various calibration equipment, including gauge block comparators for direct and comparative measurements.
Overview: The document provides detailed information on precision incremental probes and gauge block comparators.
Specifications: Gauge blocks are crucial in the hierarchical chain of dimensional measurements.
Procedures: Comparative measurement involves transferring the length of a reference gauge block to the block being measured.
Standards and Calibration: Calibration of gauge blocks follows EN ISO 3650 standards and EA guidelines.
Recommendations: Use grade K gauge blocks measured by interferometry for the lowest uncertainty in measurements.
Software and Data Processing: TESA UP software processes measured values, supports multiple languages, and performs automatic corrections for accurate results.
Additional Equipment: ETALON POLO horizontal measuring bench is used for calibrating various standards and inspecting workpieces.
Specifications: The document provides detailed specifications for various measuring inserts and devices used in precision measurement.
Procedures: The document outlines the use of roughness comparison specimens for assessing surface finish quality.
Standards and Norms: Several international standards are referenced, including ISO 4287, DIN 4768, and JIS B0601.
Recommendations: The document recommends using TESA RUGOSOFT and MEASUREMENT STUDIO software for storing and analyzing surface roughness measurements.
Key Data from Tables and Graphs: The document includes detailed specifications for the RUGOSURF 20, 10G, and 90G roughness gauges.
Critical Information: The document emphasizes the importance of using the correct measuring inserts and devices for specific applications.
Surface Roughness Testing: The document outlines the specifications and applications of RUGOTEST roughness comparison specimens.
RUGOTEST Specimens: The document lists various RUGOTEST models, each with specific roughness parameters and dimensions.
ISO Roughness Parameters: The document provides a table of ISO roughness parameters (Ra) in micrometers and microinches.
Height Gauges: TESA offers a range of height gauges for reliable one or two-dimensional measurements.
TESA-HITE and TESA MICRO-HITE: These height gauges are equipped with features such as dynamic probing and acoustic signals for value capture.
Technical Specifications: The document provides detailed technical data for various TESA height gauge models.
Overview: The document provides detailed technical specifications and accessory information for TESA height gauges.
Specifications: Models include TESA-HITE plus M 400 and 700, and MICRO-HITE 350, 600, and 900.
Accessories: Standard accessories include probe insert holders, rechargeable batteries, and electric pumps for air-cushion creation.
Technical Features: Height gauges are equipped with a POWER PANEL for interactive display and data processing.
Applications: These gauges are ideal for dimensional inspection near manufacturing cells.
Overview: The document provides detailed technical specifications and applications for TESA FMS probes and TESATRONIC display units.
Specifications: The FMS probes are designed for electronic length measurement.
Applications: The probes are suitable for minimal space usage and small component measuring.
Configuration and Application Examples: The document outlines three application examples for probe activation and retraction.
TESATRONIC Display Units: The TESATRONIC TWIN-T10 and TT20/TT60 display units are designed for use with TESA inductive probes.
Key Features: Compact and robust design with ball bearing guided movement.
Specifications: The document outlines specifications for electronic length measuring equipment and accessories.
Calibration Standards: Calibration standards, also known as dummy probes, are resistance dividers that simulate specific length dimensions with high accuracy.
Probe Accessories: The document details various accessories for axial probes.
FMS Probe Accessories: Accessories for universal FMS probes include inserts with different mounting shafts.
Electro-pneumatic Systems: The document describes electro-pneumatic vacuum pumps for measuring bolt retraction.
Cable Extensions: Cable extensions for TESA probes are available in lengths ranging from 1 to 20 meters.
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Catalog excerpts

TESA general catalogue-2

GENERAL INFORMATION CONNECTIVITY CALIPERS EXTERNAL MICROMETERS INTERNAL MEASUREMENT MEASURING INSTRUMENTS FOR LARGE DIMENSIONS DIAL GAUGES - ELECTRONIC AND ANALOGUE LEVER-TYPE DIAL TEST INDICATORS COMPARATIVE MEASUREMENT MEASURING SUppORTS AND AUxILIARYEQUIpMENT STRAIGHTNESS, ANGLE AND INCLINATION MEASUREMENT LENGTH AND ANGLE STANDARDS CALIBRATION EQUIpMENT Surface Roughness TESTING Height GAUGES ELECTRONIC LENGTH MEASURING EQUIpMENT ACCESSORIES

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TESA general catalogue-3

Bore measurement with a TESA IMICRO internal micrometer Measurement of difference between two inductive probes Squareness verification with inductive probe and TWIN-T10 display

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TESA general catalogue-4

Dear Customers and Partners, This catalogue reflects the image of TESA today. It is a company with solid roots in precision metrology that has been able to follow the trend of the times with cutting-edge technologies. Today, just as yesterday, TESA precision measuring instruments and solutions help customers to improve their quality control and increase their productivity. Over the years, TESA has become the home for many renowned brands such as Brown&Sharpe, COMPAC, MERCER, ROCH, ETALON and INTERAPID. All these brands have added a great value and have shaped what TESA products today stand for:...

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TESA general catalogue-5

TESA – 75 years of TEchnology Since its foundation 75 years ago, TESA has distinguished itself in the market through its unique expertise in micromechanics, precision machining and dimensional metrology. With its roots and headquarters in Renens, Switzerland, a region well known for watchmaking, precision engineering and research, TESA has always been dedicated to precision, quality and the sustainability of its products. Today as part of Hexagon Manufacturing Intelligence, TESA is a modern firm with an international footprint operating globally. Our measuring instruments help customers around...

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TESA general catalogue-6

Passion for precision Renowned TESA flagship products, like CCMA dial callipers, the UNIMASTER large dimension gauge, TESATAST level indicators, the IMICRO internal micrometer and our 1D probes – just to name a few – have been a standard in workshops for many decades. With the evolution of digital communication, TESA made the next step and introduced TESA Link Connector (TLC) and wireless module. This allows today’s TWIN-CAL calliper to be equipped with a unique TLC, as easily as replacing the battery cap of the device, enabling bidirectional communication between the instrument and the computer....

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TESA general catalogue-7

Technology QUANTITIES AND UNITS International System of Units (Si) Derived units (of measurement) F: Systeme international d’unites (SI) F: Unites derivees D: Internationales Einheitensystem (SI) D: Abgeleitete Einheiten Definition of the metre F: Definition du metre - D: Meterdefinition "The metre is defined as the distance travelled by light in vacuum during a time of 1/299 792 458 of a second." 17th General Conference on Weights and Measures, 1983. Reference temperature F: Temperature de reference D: Bezugstemperatur For measuring instruments and workpieces, iso R1 assesses this temperature...

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TESA general catalogue-8

INDICATION RELATED DEFINITIONS Technology used for the definition of the indications. Indication F: Indication - D: Anzeige The indication, which provides the information about the measured value, is directly perceptible by human senses. it may be optical, acoustic or based on any other output feature. Displaying devices may either have a digital, analogue or any other special indication. For material measures, the indication matches displayed value. Note: According to the standards, the terms "analogue" and "digital" are only used to differentiate the methods of measurement. Therefore, they...

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TESA general catalogue-9

Metrological Definitions Range of indication F: Etendue d’indication – D: Anzeigebereich The range of indication lies between the high­ est and lowest display values of a ­measuring instrument. Measuring range F: Etendue de mesure – D: Messbereich The measuring range of an indicating device is the range within which the measured values cannot exceed the maximum permissible errors. For tools having several measuring ranges, these errors may vary from a range to another. The measuring range may well be contained within the related whole range of indication. Measuring span F: Champ de mesure – D:...

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TESA general catalogue-10

Permissible limits of a metrological characteristic MPL F: Limites tolérées d’une charactéristique métrologique MPL D: Grenzwerte eines Messtechnischen Merkmals MPL Extreme permissible values of a metrological characteristic of a given measuring equipment, according to specifications or standards of the manufacturer or others. Maximum permissible errors for a metrological characteristic MPE F: Erreurs maximales tolérées d’une charactéristique métrologique MPE D: Grenzwerte für Messabweichungen für ein messtechnisches Merkmal MPE Extreme values of the permissible error for a metrological characteristic...

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TESA general catalogue-11

Relationship with the uncertainty of measurement IS014253-1, which is a part of "Geometrical Product Specification GPS", provides "Rules for establishing the conformity or nonconformity with specifications". these rules are valid for "inspection by measurements of workpieces and measuring equipment". This ISO standard makes allowances for the uncertainty of measurement - or more precisely for the true uncertainty of any measurement whenever the conformity or nonconformity with a given specification must be proved. So, for a workpiece, the specification matches a preset tolerance while being equal...

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TESA general catalogue-12

Traceability to National Standards All measuring equipment consistently used on our production site is traceable to national standards or reference fixtures through our quality management system. Traceability is established by recalibration at regular intervals with docu­mentary evidence as specified in the standards. The illustration that follows shows the hierarchy of calibrations within the chain of traceability. The example set for the transfer of accuracy to our MICRO-HITE height gauges also shows how they are calibrated. Each feature is supplied with ­ a free SCS calibration certificate...

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