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Modular Cleanrooms and Laboratories

Modular Cleanrooms and Laboratories
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Modular Cleanrooms and Laboratories

Product catalog summary
Cleanroom Specifications and Standards
The document outlines the specifications for cleanroom classifications according to ISO 14644-1 standards, detailing airflow velocity and air changes per hour required for each class. Higher cleanliness classes require increased airflow velocity and air changes, with ISO 1-2 needing the highest levels.
Ceiling Filter Coverage Recommendations
Ceiling filter coverage varies by class, with higher classes requiring more coverage. ISO 8 requires 5-15% coverage, while ISO 1-2 requires 80-100%. ULPA filters are necessary for Class 1/10 applications, while HEPA filters are used for others.
Cleanroom Flooring Solutions
Terra offers flooring solutions like raised flooring and contamination-control coverings, available in materials such as stainless steel and aluminum, designed to minimize contamination.
Engineering and Installation Services
Terra provides comprehensive services from design to installation, ensuring compliance with ISO 14644, FDA, cGMP, and USP <797> standards, offering third-party certifications and ongoing cleaning services in select regions.
VHP® Biodecontamination Systems
These systems use vaporized hydrogen peroxide for decontamination, ideal for pharmaceutical and biological applications, involving stages like dehumidification, conditioning, biodecontamination, and aeration.
Ionization Solutions
Terra offers IonBar™ ceiling ionization modules and ionizing blow-off guns to eliminate static charges and contaminants, which can be integrated into existing setups.
BioSafe™ All-Steel Cleanrooms
Terra's BioSafe™ cleanrooms are modular, allowing easy assembly and reconfiguration, featuring smooth surfaces for easy cleaning and various utilities and environmental controls.
Specialized Configurations
Options include antimicrobial panel coatings, raised flooring, and wall insulation, tailored to meet specific industry needs like pharmaceutical and food processing.
Ordering and Customization
Terra provides a QuickQuote Planner for custom cleanroom configurations, offering various materials and options to suit different applications.
CleanZone Recirculation System
The system includes a HEPA-filtered clean zone to capture hazardous powders, featuring a 99.99% efficient HEPA filter/fan unit, return ducts, exit HEPA filters, and an air handler for creating negative pressure.
Procedures
The document describes the modular design of the CleanZone system, with instructions for selecting cleanroom materials and configurations, and guidance on ordering components.
Norms and Standards
Compliance with USP <797> for sterile compounding is referenced, with guidelines for maintaining cleanroom standards using HEPA/ULPA filters and static-dissipative materials.
Recommendations
Recommendations include selecting appropriate panel lengths, using Dual-Lock Velcro or magnetic closures, and considering casters for easy repositioning of cleanrooms.
Key Components and Accessories
Components and accessories include softwall curtains, strip shields, filter/fan units, lighting options, and ionizing modules, emphasizing the importance of selecting the right materials and configurations.
Ordering Information
Detailed ordering information is provided, including catalog numbers, pricing, and specifications for various components, advising contact with Terra Universal for custom configurations.
Specifications and Ordering Information
When ordering Terra’s Softwall Cleanroom, customers must provide a drawing with nominal dimensions and floor plan. Standard curtains come in 4-foot long panels, with corners notched for a snug fit and a 6-inch overlap for air barrier efficiency.
Product Details
Softwall curtain panels are available in materials like Vinyl, Anti-Static Vinyl, and Polyurethane, with Grip-Track™ mounts included to eliminate dust-collecting cracks.
Ceiling Modules and Ventilation
Terra offers interchangeable ceiling modules, including Low-Energy Filter/Fan Units (FFUs) with HEPA or ULPA filters, and Ceiling Ventilation Modules for negative-pressure rooms.
Lighting and Ionization
Fluorescent light modules and Ionizing Bars are available for cleanroom ceilings, with various lighting options suitable for different cleanroom classes.
Additional Features
High volume air handlers and desiccant systems provide humidity stability, essential for extending the shelf life of sensitive materials.
Conclusion
Terra Universal offers a comprehensive range of cleanroom solutions, including softwall curtains, ceiling modules, ventilation systems, and lighting options, designed to meet specific cleanliness and operational requirements.
Cleanroom Dehumidification Modules
Available in three sizes, these modules feature a 16-gauge zinc-coated steel housing and use spherical silica gel as the desiccant material, designed to regenerate by heating and passing air through the rotor.
High-Volume Air Handlers
These units provide a high-volume flow of HEPA-filtered air, suitable for critical environments, with rugged stainless steel housing for outdoor use.
DIGIHELIC® Differential Pressure Gauge
This gauge monitors both positive and negative low air pressure inside a cleanroom, essential for maintaining personnel comfort and productivity.
Cleanroom Accessories
Accessories include air conditioning modules, airborne particle counters, air velocity meters, and ultrasonic humidifiers, enhancing cleanroom operations.
Pass-Through Chambers
Designed for installation in cleanroom walls, available in materials like stainless steel and static dissipative PVC, with options for sliding doors and mechanical interlocks.
Interlock Options
Reliable interlock mechanisms prevent both doors of a pass-through chamber from opening simultaneously, preventing contamination.
Conclusion
The document provides comprehensive information on cleanroom equipment, emphasizing the importance of maintaining controlled environments with a range of products and accessories.
BioSafe™ Pass-Through Chambers
Constructed to prevent particle influx, available with various interlock mechanisms and configurations, made from 304 stainless steel with continuous-seam welds.
Interlock Options
Includes FirmLok™ mechanical interlock and electro-magnetic interlock for custom applications, enhancing security and contamination control.
Additional Features
Chambers can be equipped with ULPA-filtered air showers and ventilation systems for handling solvents and powders.
Product Variants
Various models with specific dimensions and prices, including Series 100 and Series 200 BioSafe™ Pass-Throughs.
Accessories
Additional cleanroom accessories include adjustable wire shelves, garment racks, and cleanroom benches.
Ordering Information
Detailed ordering information, including part numbers and pricing, with encouragement to contact Terra Universal for custom solutions.
Cleanroom and Laboratory Equipment
Focuses on storage solutions, garment racks, and containment systems, with specifications, pricing, and ordering information for maintaining clean and controlled environments.
Specifications
Detailed specifications for equipment like balance shields, mini-hoods, desiccators, glove boxes, and dispensers, with material options like acrylic and stainless steel.
Procedures and Recommendations
Recommendations for cleanroom shelving and garment storage cabinets, suggesting Eaglegard® hybrid epoxy coatings for microbial protection.
Standards and Norms
Emphasizes maintaining cleanroom standards with equipment that prevents contamination and optimizes storage efficiency.
Key Features and Benefits
Outlines benefits of products like the SmartDesiccator™ system, which reduces nitrogen costs and increases efficiency.
Ordering Information
Detailed ordering information, including catalog numbers and prices, with contact information for placing orders.
Critical Information
Stresses the importance of selecting the right equipment to maintain cleanroom standards, reduce contamination, and optimize storage solutions.
Benches
Lists different types of benches with specifications like dimensions and material types, available in various sizes with specific catalog numbers and prices.
Gowning Platform
A 2-inch raised platform designed to alert personnel entering a clean zone, made of composite fiber with a high-grade laminate top.
Cleanroom Mirror
Designed for personnel to perform a visual self-check before exiting the change room, available in multiple sizes with corresponding prices.
MicroVac™ Cleaning System
A versatile cleaning system with a ULPA filter for capturing particles as small as 0.12µm, functioning as a vacuum, clean air blower, and ventilator.
Gowning Room Shoe/Bootie Cabinet
Made of electropolished stainless steel, providing organized storage for up to 60 pairs of booties, featuring ten shelves with perforations.
Compounding Clean Rooms
Meet USP-797 standards, available in softwall and hardwall designs, including HEPA filter/fan units for sterile compounding environments.
Particle Counters
Details several models of handheld and portable particle counters, with specifications like particle size ranges and data storage capabilities.
Additional Accessories
Lists accessories for particle counters, such as air velocity probes and differential pressure probes, with corresponding prices.
Ordering Information
Contact details for ordering and additional product information, including phone and fax numbers, and the company's website.
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Catalog excerpts

Modular Cleanrooms and Laboratories-1

Copyright 2007 Terra UniversalMini-Catalog Vol. 10, No. 8 Product Sampler: Modular Cleanrooms >

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Modular Cleanrooms and Laboratories-2

total production solution: Application-appropriate environment ՗Over 25 years of design and manufacturing experience in all areas of environmental control: particles, humidity, static, temperature Work Stations ՗Ergonomic, space-saving, ultra-clean designs, including laminar flow and exhaust purification systems Storage Solutions ՗From wall-mount and benchtop dry boxes to high-volume automated stockers Gowning Area Furnishings ՗From the recognized industry leader in change room design and garbing protocol > Freestanding steel structures span up to 24 feet without external supports. Revolutionary...

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| Hardwall Plastic | All-Steel BioSafeҙ > | Powder Containment | Softwall Plastic > | Accessories | Gowning Products >

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Hardwall cleanroom with internal-mount polypropylene panels for easy cleaning, A/C, and high speed CleanSeal Roll-Up Doors High-speed operation High speed, high performance roll-up door features a non-porous, non-shedding, non-absorptive, and non-permeable PVC-coated curtain. Exceeds cGMP, FDA, and EMEA requirements. Withstands both negative and positive pressure differentials. Sloped top shroud completely encloses the curtain roll and drive assembly, reducing cleaning and maintenance. High speed operation up to 42"/second. Available in custom sizes and various options. Totally seamless molded...

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Selection Guide Class 1 and Class 10 applications require near-100% ceiling coverage of filter/fan units (FFUs), producing a laminar flow of clean air traveling downward at a velocity of about 90 feet/minute (measured 6" below the filter face). This design ensures a positive pressure inside the cleanroom, which blocks the influx of contaminants and guarantees swift removal of particles generated by people or process equipment.For less critical contamination requirements, experts correlate ventilation efficiency (i.e., the ability to remove contaminants and meet a cleanliness standard) with both...

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Terra provides an integrated processing environment to meet your most critical requirements, from pharmaceutical process validation to nanofiltration. > See page 5 for information on cleaning and certification services. VHP > Biodecontamination Systems Ε Proven efficacy against a wide variety of microorganisms By-products are safe, environmentally friendly (water vapor and oxygen)Օ Ideal for clean rooms, isolators, glove boxes and other enclosures Available in integrated or stand-alone, portable configurations Vaporized Hydrogen Peroxide Decontamination Technology Ֆ The Proven Industry Standard...

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Selection Guide | Hardwall Plastic | All-Steel BioSafe | Powder Containment > | Softwall Plastic | Accessories | Gowning Products >

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The BioSafe Cleanroom creates a rigid, self-supporting structure without a separate frame or external bracing a key advantage over competitor designs that require special permitting and contractor installation. The modular design of these rooms makes them easy to assemble, disassemble, and reconfigure as needs change. The double-wall panels create a convenient installation zone for electrical conduit, gas and vacuum service lines, enhancing system cleanliness and appearance. In controlled temperature applications, this void can be insulated to optimize thermal stability and reduce energy costs.The...

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Selection Guide | Terraْs online configures a room to your specifications: Powder Containment www.TerraUniversal.com Just click on Modular Cleanrooms BioSafe Cleanroom AntechamberInternal Wall Panel/Grid Material > Cat. #Cat. #Cat. # Powder-Coated CR Steel 6600-306600-356600-40 304 Stainless Steel 6600-316600-366600-41 316 Stainless Steel 6600-326600-376600-42 Windows (specify quantity, size, location) Material > Cat. # | Tempered Glass 6600-45 > Softwall Plastic Fire-Rated Glass 6600-46 Static-Dissipative PVC 6600-47 > See inside cover for NanoVantageٙDurable dissipative plastics using Carbon...

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Recirculation module creates a HEPA-filtered clean zone > Rear-mounted air vents draw air and powders away from operator and work area > Rear manifold recirculates air through inlet HEPA filters to ensure a continuous wash of particle-free air to the work area > Air conditioning and dehumidification modules maintain precise environmental conditions > Broad access area, with parting vinyl strip shields, allows easy access, even pallet loading of large containers > BioSafe all-steel construction ensures a strong, free-standing structure that is easy to clean and sterilize (see page 8) > Add ceiling...

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Selection Guide | Hardwall Plastic | All-Steel BioSafe Powder-coated steel Powder Containment Room equipped with full-width strip shields Rear-mount manifold draws air away from work area into ceiling HEPA filter unit See page 4 for other door options. 304 Stainless Steel Powder Containment Room, shown with optional Magnehelic ٮ Differential Pressure Gauge | Powder Containment Ordering Information Powder Containment Booth > Cat. # Powder-Coated Steel Use the catalog numbers below to indicate the cleanroom material for your application. Each system includes a BioSafe all-steel room manufactured...

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Stainless steel swivel casters feature nonshedding polyurethane wheels. Capacity: 300 lbs. each. Order one per vertical post. Price includes installation. > Selection Guide Cat. # $/Each 6"-diameter locking caster 6704-08 96.00 (Raises cleanroom 7 3 ⁄ 16 " ) Dual-Lock Velcro > Strips For sealing curtains or strip shields to frame supports or overlap areas, Terra offers non-particulating, clear 3M Dual-Lock Velcro > ή with plasticizer-resistant adhesive. These strips are ideal for application along the vertical frame uprights or along the vertical length of a curtain or strip, allowing corner...

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Selection Guide Ideal for ensuring the comfort and productivityof garbed personnel > External air baffles allow quick, easy control over percentage of recirculated/make-up air > Recirculates cooled air through specified FFUs Models with humidity control maintain steady RH level > Low noise and vibration levels > | Hardwall Plastic Each A/C unit is mounted to a polypropylene plenum chamber installed on the exterior cleanroom wall. An intake manifold inside the cleanroom recirculates filtered air. An adjustable baffle mounted outside the cleanroom lets you adjust the percentage of fresh make-up...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.