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Cleanroom Equipment & Furnishings

Cleanroom Equipment & Furnishings
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Cleanroom Equipment & Furnishings

Product catalog summary
Overview: This document provides comprehensive information on Terra Universal's cleanroom solutions, focusing on modular cleanrooms, their specifications, configurations, and accessories suitable for high-tech industries. It includes guidelines for selecting appropriate cleanroom designs and accessories.
Modular Cleanrooms: Terra Universal offers both hardwall and softwall cleanrooms. Hardwall cleanrooms are made from materials like acrylic, polycarbonate, and dissipative PVC, supporting complex floor plans and achieving cleanliness up to ISO 4 standards. Softwall cleanrooms use anti-static vinyl curtains, offering a cost-effective and portable solution.
System Overview: The document details requirements for Class 1 and Class 10 applications, emphasizing near-100% ceiling coverage of filter/fan units (FFUs) to maintain positive pressure and efficient particle removal. A formula is provided for calculating the number of FFUs needed based on air changes per hour and room volume.
Air Velocity and Ceiling Coverage: Tables recommend air velocity rates and ceiling filter coverage for different ISO classes, highlighting the importance of ULPA and HEPA filters in maintaining cleanliness standards.
Cleanroom Configurations: Various configurations are discussed, including BioSafe® steel cleanrooms for biotech applications, ventilation rooms for safe powder removal, and negative-pressure cleanrooms for pharmaceutical environments. USP <797> compliance for sterile compounding systems is also mentioned.
Accessories and Options: The document lists accessories such as HEPA/ULPA filters, lighting options, ionizing modules, and air conditioning units. It details door options, including swing, sliding, and high-speed roll-up doors for easy access.
Ordering Information: Instructions are provided for specifying cleanroom styles, panel materials, and additional features like control panels and operation status indicators. The document emphasizes the ease of installation and durability of Terra's freestanding cleanroom structures.
Specifications: BioSafe® Cleanrooms are constructed with smooth surfaces and radius corners to eliminate germ traps, using pre-engineered insulated panels for thermal stability and noise reduction. They are available in powder-coated or 304/316 stainless steel with antimicrobial surfaces. HEPA/ULPA filtration modules meet ISO 4 (Class 10) cleanliness standards.
Design and Features: The modular design allows flexibility in configuring floor plans and environmental controls. Panels are easy to clean and sterilize, with caulked seams to prevent contamination. Cleanrooms do not require external bracing, reducing installation time and complexity.
HVAC and Filtration Options: Various HVAC options are available, including modular units for air circulation. EnergySaver fan/filter speed controls and exhaust fans help balance room pressures and air change rates. The CleanZone Recirculation System offers neutral, positive, and negative pressure room configurations to protect the external environment, products, and personnel.
Additional Features: Options include pass-throughs, humidification/dehumidification, ionization, and UV sterilization. Softwall cleanrooms offer an economical solution with portable and expandable designs, suitable for various industries.
Accessories: The document lists accessories such as fan/filter units, lighting, ionizing modules, and ceiling ventilation modules. It also provides information on casters, dual-lock strips, and magnet strips for additional customization.
Specifications and Features: Key features include control panels with status operation indicators, adjustable uprights, cleanroom-grade vinyl, softwall panels, and strip doors. Installation and configuration details are provided, including panel length selection and mounting systems.
Fan/Filter Units (FFUs): WhisperFlow™ FFUs offer a low-profile, quiet design with a three-speed switch for air balancing. Low-Energy DC FFUs incorporate EC motors for reduced energy costs and increased performance. Room-side replaceable FFUs allow filter replacement from inside the cleanroom, reducing maintenance time.
Adapter Housing for Carbon Filtration and UV Sanitation: This adapter enhances cleanroom safety by providing carbon filtration and UV sanitation. Carbon filtration removes chemical vapors, and UV sanitizers eliminate biological hazards.
Power Distribution Modules: These modules simplify the connection of FFUs and lights, allowing operation from a single control panel. They accommodate up to 5 lights and 5 FFUs.
EnergySaver FFU Control System: This system reduces energy costs by controlling FFU speed, aiding in air balancing and validation without breaching the ceiling.
Lighting Solutions: Various lighting options are available, including ceiling modules, teardrop lights, and flow-through modules. Germicidal UV illuminators and fluorescence-detection UV illuminators are also offered.
Cleanroom Flooring and Accessories: Terra provides raised flooring and contamination-control coverings. Accessories include fire detection systems, particle counters, air velocity meters, and more.
Cleanroom Air Conditioning: Modular HVAC units maintain comfort and productivity, with options for ducted and ductless applications.
High-Volume Exhaust Fans: These fans regulate pressure and remove non-hazardous exhaust, with HEPA-filtered models available for sub-micron particle removal.
Specifications and Pricing: The document provides detailed specifications and pricing for cleanroom equipment, including static control chairs, vibration-free platforms, cleanroom workstations, and various dispensers and organizers.
Static Control Chairs: These chairs meet Class 100 particle requirements and feature dissipative vinyl, conductive casters, and grounding chains.
Vibration-Free Platforms: Designed to minimize operator fatigue and nausea during microscope operations, these platforms isolate vibrations.
Cleanroom Workstations: The document lists sneeze guards, cleanroom chairs, and versatile lab tables with various configurations and optional features.
MicroVac™ Cleanroom Vacuum Cleaner: This device captures chemical powders and provides ULPA-filtered clean air.
Cleanroom and Lab Aids: A range of caddies, dispensers, and organizers are offered to reduce clutter and enhance organization.
Pass-Through Chambers: These chambers facilitate contamination-free transfer of materials in and out of cleanrooms.
Key Features: The document emphasizes the importance of static control, vibration isolation, and contamination prevention in cleanroom environments.
Specifications: The document outlines the specifications for CleanSeam™ Pass-through chambers, designed for ultra-clean environments.
Procedures: Installation of pass-through chambers includes using stainless steel mounting brackets with specific clearance requirements.
Norms and Recommendations: Shields are recommended for all plastic pass-throughs to prevent scratching.
Accessories and Options: Various accessories are available, including support braces, electronic door openers, and humidity modules.
Pricing and Models: The document provides a detailed price list for different models and accessories.
Conclusion: The document serves as a comprehensive guide for selecting and installing pass-through chambers in cleanroom environments.
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Catalog excerpts

Cleanroom Equipment & Furnishings-1

CLEANROOM EQUIPMENT & FURNISHINGS L o w - C o s t S o l u t i o n s f o r H i g h -Te c h I n d u s t r i e s © Copyright 2012 Terra Universal, Inc. Vol. 5, No. 16

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Cleanroom Equipment & Furnishings-2

Modular Cleanrooms Hardwall Cleanrooms (shown; see page 6) • Acrylic, polycarbonate or dissipative PVC • Complex floor plans with internal partitions • Cleanliness to ISO 4, with A/C and negative pressure containment BioSafe® Steel Biopharmaceutical Cleanrooms (see page 10) • Double-wall steel panels conceal plumbing, insulation • Smooth internal surfaces with radius corners are easy to clean and sterilize • Powder-coated or 304/316 stainless steel Softwall Cleanrooms (see page 18) • Softwall anti-static vinyl curtains create a low-cost clean enclosure • Available casters for portability • Rigid...

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Cleanroom Equipment & Furnishings-3

Convert any space into a controlled environment at a fraction of the cost, in a fraction of the time! To Order, Call 714-578-6000 or Fax 714-578-6020 Vol. 5 No. 16 3

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Cleanroom Equipment & Furnishings-4

System Overview Fully Integrated, Pre-Tested Turnkey Systems Terra’s integrated design and manufacturing know-how lets you specify not just a clean work environment, but a total production solution: • Application-appropriate environment—Over 30 years of design and manufacturing experience in all areas of environmental control: particles, humidity, static, temperature • Work Stations— Ergonomic, space-saving, ultra-clean designs, including laminar flow and exhaust purification systems • Storage Solutions— From wall-mount and benchtop dry boxes to high-volume automated stockers • Gowning Area Furnishings—From...

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Cleanroom Equipment & Furnishings-5

Configuration Guidelines Use this overview to help you select the Terra Modular Cleanroom design for your application. QuickQuote Planner quickly configures a system to your specifications: www.TerraUniversal.com USP <797> Compliant! See page 25 for systems configured for sterile compounding Hardwall or Softwall Cleanrooms, Full-View Plastic Panels All-Steel BioSafe® Modular Cleanroom (page 10) The most effective design for bio-tech and pharmaceutical applications. Hardwall (page 6) – Select transparent acrylic, dissipative PVC , Lexan® or polypropylene panels, which mount either externally or...

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Cleanroom Equipment & Furnishings-6

Hardwall Cleanrooms Terra’s Hardwall Modular Cleanrooms provide the rigidity and durability of a freestanding room. All components are factory-assembled and tested before shipping, and on-site installation is usually completed in less than a day. Unlike other modular cleanrooms on the market which require complex suspended ceiling supports, Terra cleanrooms are completely free-standing structures. IonBar™— for a cleaner cleanroom Eliminates surface charges that attract particles. See page 19. Operation Status Indicator verifies FFUs are running Any size or floor plan! Ordering Information Select...

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Cleanroom Equipment & Furnishings-7

Hardwall Options Access Doors Select among swing and sliding door designs, with stainless steel or aluminum frames and tempered glass, dissipative PVC or acrylic panels. Specialty configurations include fastresponse roll-up designs and touchplateactivated doors. Fan Filter Units See page 8. Swing door Aluminum frame sliding door Fan/Filter Units (FFUs) and Lights HEPA and ULPA filters meet cleanliness standards to Class 10 (ISO 3). Many configurations available, including carbon units, for chemical vapor removal, and UV sanitation modules to eliminate germs. See pages 18 – 19. Control Panel with...

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Cleanroom Equipment & Furnishings-8

C B D A Hardwall cleanroom with internal-mount polypropylene panels for easy cleaning, A/C, and high speed CleanSeal® Roll-Up Doors Cleanroom Access Door Options C. Parting Strip Shields (see page 17) Available in standard vinyl or anti-static vinyl, these 4"-W strip shields can be mounted in place of a standard door or 4-foot wide Select among many door options to meet your clearance and cleanliness requirements, hardwall panel at any location along the perimeter of the cleanroom including rapid-response roll-up doors on page 9. or along an internal dividing wall.. Strip shields are not designed...

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Cleanroom Equipment & Furnishings-9

304 Stainless Steel BioSafe® Cleanroom (page 10) with Air Shower (see page 54). Multi-room hardwall cleanroom with polycarbonate panels To Order, Call 714-578-6000 or Fax 714-578-6020 Vol. 5 No. 16 9

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Cleanroom Equipment & Furnishings-10

Complex Cleanrooms or Containment Labs with Modular Versatility and Economy — Ideal for Aseptic Processing! BioSafe® All-Steel Bio-Pharmaceutical Cleanrooms • Smooth surfaces and radius corners eliminate germ traps for easy cleaning and sterilization • Pre-engineered, insulated panels provide thermal stability, dampen noise and vibrations, conceal wiring and gas lines • Available in powder-coated or 304/316 stainless steel, with antimicrobial surfaces and glass panels for full visibility of interior rooms • HEPA/ULPA filtration modules meet cleanliness requirements to ISO 4 (Class 10) • Several...

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Cleanroom Equipment & Furnishings-11

Versatile BioSafe® panels accommodate complex cleanroom designs, with interior production rooms and gowning areas dedicated to your workflow and cleanliness requirements Complex Cleanrooms or Containment Labs with Modular Versatility and Economy — Ideal for Aseptic Processing! Tempered glass windows and pass-throughs simplify access BioSafe® Cleanrooms: Ordering Information Use the catalog numbers below to specify the material for your application. A Terra application specialist works with you to develop the floor plan, panel heights and other configuration details you require. Standard 7'-high...

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Cleanroom Equipment & Furnishings-12

BioSafe® Containment Room The ideal enclosure for pharmaceutical handling — 3 Purity testing 3 Packaging 3 Weighing 3 Chemical analysis • Recirculation module creates a HEPA-filtered clean zone • Rear-mounted air vents draw air and powders away from operator and work area • Rear manifold recirculates air through inlet HEPA filters to ensure a continuous wash of particle-free air to the work area • Air conditioning and dehumidification modules maintain precise environmental conditions • Broad access area, with parting vinyl strip shields, allows easy access, even pallet loading of large containers...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.