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TERCESA,S.L.
Réducteur Planétaire

Réducteur Planétaire

Product catalog summary

Specifications:
The document specifies the operational temperature range for gearboxes as -20°C to +90°C. Operating outside this range requires special measures for lubricants and seals, in consultation with the TRC Technical Department. The maximum torque (Mmax) is defined for brief transmission without damage, suitable for peak loads or start-up surges. The maximum thermal power (Pt) for continuous transmission is specified, with normal lubrication and oil temperature not exceeding 90°C. If required power exceeds specified values, a lubricant cooling system is necessary. For foot-mounted drives, Pt can be increased by 15% with a corrective factor (fk) applied if conditions differ. The service factor (fs) is a coefficient for selecting the drive, detailed in Table 2. Radial (Fr) and axial (Fa) load capacities are provided, based on ISO 281 standards, noting that maximum loads should not occur simultaneously.

Drive Selection:
Optimal drive selection requires comprehensive knowledge of the transmission system, including the prime mover and driven equipment characteristics. Initial selection involves determining the reduction ratio, working torque, and loads on drive shafts, followed by verification of specific parameters like input rotation speed and transmitted horsepower.

Lubrication Specifications and Procedures:
For horizontal units, fill up to the central line and check visually. Right angle units require separate filling of both ends. Vertical units must be completely filled, with an expansion tank recommended. Brakes and motor connections form a separate chamber and require separate filling. Continuous duty units may overheat, necessitating lower viscosity oil. Dispose of used oil responsibly, and ensure the outer casing temperature does not exceed 80°C. The first oil change should occur after 100 hours, with subsequent changes every 2000 hours or annually. Clean plugs and flush the unit before adding new oil.

Standards and Recommendations:
Used oil should be collected and delivered to an authorized center, complying with environmental laws. Lubricants should be selected based on ambient temperature, with EP additive oils recommended. For high temperatures, synthetic oils like Mobilgear SHC XMP 220 are suggested. A top-up exceeding 10% of total oil capacity may indicate a leak. Ensure all oil disposal processes adhere to environmental standards.

Lubricant Quantities and Mounting Positions:
The document provides indicative lubricant quantities for various drives, emphasizing verification during filling. An expansion tank is recommended for vertical applications. Various mounting positions are outlined, with guidance on flange orientation detailed in technical sheets. Different output fittings and reduction units are described, including mounting flange and splined shaft, coaxial stages, and bevel stages, each explained with its application and configuration.

Catalog excerpts

İÇİNDEKİLER / INDEX / INHALT / INDICE / SOMMAIRE / INDICE

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ÜRÜN / THE PRODUCT / DAS PRODUKT / IL PRODOTTO / LE PRODUIT / EL PRODUCTO Güç aktarımı alanında planet dişli ünitelerinin kullanılması kompaktlık, yapısal basitlik ve ürün güvenilirliği konusundaki taleplere modern bir yanıttır. The use of planetary gear units in the field of power transmission is the modern answer to the demand for compactness, constructive simplicity and product reliability. Im Vergleich zum Stirnradgetriebe, bei dem nur ein Zahn die Kräfte überträgt, wird das Moment am Zentralrad des Planetengetriebes auf drei Zahneingriffe aufgeteilt. Diese Konstruktion fuehrt zu kleinen...

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ÜRÜN / THE PRODUCT / DAS PRODUKT / IL PRODOTTO / LE PRODUIT / EL PRODUCTO L’ utilizzo del riduttore epicicloidale per la trasmissione di potenza è una risposta moderna alle esigenze di ingombri limitati, di semplicità costruttiva e di affidabilità per l’utilizzatore. L’utilisation du réducteur planétaire pour la transmission de puissance est une solution moderne répondant aux exigences de dimensions réduites, de simplicité dans la construction et de fiabilité pour l’utilisateur. La utilización del reductor epicicloidal para la trasmisión de potencia es una solución moderna ante las exigencias...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS TEKNİK BİLGİLER TECHNICAL INFORMATION TECHNISCHE EIGENSCHAFTEN Ürünlerimizi doğru şekilde seçmek ve işletmeye almak için kullanıcılar bu katalogta yer alan bilgileri eksiksiz olarak bilmeli ve doğru biçimde yorumlayabilmelidir. To properly select and implement our products, users must have complete knowledge of and correctly interpret the information provided in this catalogue. Die Kenntnis der Anforderung, sowie die korrekte Umsetzung der im Katalog...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS CARATTERISTICHE TECNICHE CARACTERISTIQUES TECHNIQUES CARACTERÍSTICAS TÉCNICAS La conoscenza e l’esatta interpretazione dei dati riportati sul presente catalogo sono condizione indispensabile per la scelta e l’impiego corretto dei prodotti presentati. La connaissance et la bonne interprétation des données contenues dans le présent catalogue sont deux conditions indispensables qui permettent de choisir et d’utiliser correctement les produits présentés....

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS Bir planet dişli ünitesi seçerken, bu değer Grafik 1'de gösterilen SÜRE SABİTİ nxh ile ilişkili olarak düşünülmelidir. Burada; n = çıkış devri (d/d) h = çalışma süresi (saat) ifade etmektedir. For the purpose of selecting a drive, this value must be considered in relation to the DURATION CONSTANT nxh, as shown in Curve 1 where: n = output speed (min -¹) h = working time (hours) Um eine korrekte Auswahl des Getriebes zu treffen, muß dieser Wert...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS Ai fini della scelta del riduttore questo valore va posto in riferimento alla COSTANTE DI DURATA nxh espressa nel Diagramma 1 dove: Pour le choix du réducteur, cette valeur doit être mise en rapport avec CONSTANTE DE DURÉE nxh indiquée dans le Diagramme 1 où: n = Velocità in uscita (min-1) h = Durata di funzionamento (ore). n = vitesse de sortie (min-1) h = durée de fonctionnement (heures) Per semplicità di consultazione, nella scheda tecnica di...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS • Yağ ISO VG 150 • Yatay montaj pozisyonu • Oda sıcaklığı 20°C. • Oil ISO VG 150 • Horizontal mounting position. • Room temperature 20°C. • Öl ISO VG 150 • Waagerechte einbaulage • Umgebungstemperatur 20°C. Eğer gereken güç, planet dişli ünitesinin teknik sayfasında belirtilen değerlerin üzerine çıkıyorsa ilave yağ soğutma sistemi takılmalıdır. If the required power exceeds the values indicated on the drive technical sheet, a lubricant cooling...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS • Olio ISO VG 150 • Posizione di montaggio orizzontale • Temperatura ambiente 20°C. • Huile ISO VG 150 • Position de montage horizontale • Température ambiante 20°C • Aceite ISO VG 150 • Posición de montaje horizontal • Temperatura ambiante 20°C Qualora a potenza richiesta ecceda i valori indicati nella scheda tecnica del riduttore sarà necessario prevedere un sistema di raffeddamento del lubrificante. Si la puissance requise dépasse les valeurs...

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TEKNİK BİLGİLER / TECHNICAL INFORMATION / TECHNISCHE EIGENSCHAFTEN / CARATTERISTICHE TECNICHE / CARACTERISTIQUES TECHNIQUES / CARACTERÍSTICAS TÉCNICAS GİRİŞ VE ÇIKIŞ RADYAL YÜKLERİ OUTPUT AND INPUT SHAFT LOADS BELASTUNG DER ABTRIEBSWELLE UND ANTRIEBSWELLE Fr; Fa [N] Fr = Radial load Fa= Axial load Çıkış şaftlarının taşıyabileceği yük değerleri, her bir planet dişli ünitesi için verilen yük eğrilerinde gösterilmiştir; giriş şaftları ile ilgili olan yük değerleri ise sayfa 58-60 arasında gösterilmiştir. The load values that output shafts can bear are indicated on the load curves shown for each...

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