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BEVEL HELICAL GEARBOX

BEVEL HELICAL GEARBOX
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BEVEL HELICAL GEARBOX

Product catalog summary
Characteristics
The bevel helical gearbox is available in multiple sizes with options for 2 or 3 reduction stages. It offers three input types: projecting input shaft, pre-engineered motor coupling, and compact motor coupling, with exceptions for sizes 56 and 63. The casing is made from aluminum alloy or cast iron, providing rigidity and ease of positioning. Gears are crafted from case-hardened steel, and high-quality tapered roller bearings support high radial and axial loads. A standard hollow output shaft and optional output flange enhance versatility.
Designation
The designation system includes various parameters such as gearbox type, input type, size, gearing, ratio, motor coupling, execution, mounting position, output flange, backstop device, shrink disk, and additional input.
Direction of Shaft Rotation
For horizontal gearboxes, reversing the output rotation direction is possible by rotating the gearbox 180° around the input shaft. Vertical units can be ordered with a specified rotation direction.
Additional Input
The input shaft can be mounted horizontally or vertically, except for sizes 56 and 63. A second input can be added with options TA, TC, or TF.
Efficiency
Efficiency is estimated based on the number of reduction stages, with minor variations due to size and ratio being negligible.
Input Speed
Performance calculations are based on an input speed of 1400 min-1, with permissible speeds up to 3000 min-1. It is advisable to keep speeds below 1400 min-1.
Thermal Power
Thermal power values are provided for each gearbox size, considering synthetic oil ISO 320. Corrective coefficients are available in chapter 1.4.
Technical Data
Detailed technical data includes size, ratio, and other performance metrics.
Specifications and Calculations
The document outlines the calculation of permissible loads on shafts, focusing on radial loads. If loads act at a different point than the protruding shaft, the permissible load should be calculated using the Fry1-2 formula. Values for a, b, and Fr1-2 are from the radial load table. For double-sided output shafts, the load applicable at each end is 2/3 of the table value, provided the loads have the same strength and direction. Otherwise, consultation with the technical office is required.
Radial Load Tables
The tables provide radial load values for various shaft types and sizes, indicating the loads applied at the midpoint of the shaft projection. These values are relevant for gear units operating with a service factor of 1. The tables list input and output shaft specifications, including dimensions and load capacities.
Spare Parts List
The document includes a detailed spare parts list for various models (TA/TF 56B, TA/TF 63B, etc.), specifying bearings, oil seals, and free wheels. It emphasizes the importance of specifying the spare part number, date, article number, and variant number when ordering.
Ordering Instructions
When ordering spare parts, it is crucial to provide the spare part number, date, article number, and variant number, as indicated on the product plate.
Additional Information
The document also includes information on backstop devices and reduction ratios, providing article codes and descriptions for different models.
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Catalog excerpts

BEVEL HELICAL GEARBOX-1

RIDUTTORE AD ASSI ORTOGONALI BEVEL HELICAL GEARBOX Caratteristiche Designazione Sensi di rotazione alberi Entrata supplementare Rendimento Velocità in entrata Potenza termica Dati tecnici Momenti d'inerzia Dimensioni Accessori Giochi angolari Lubrificazione Carichi radiali e assiali Lista parti di ricambio Characteristics Designation Direction of shaft rotation Additional input Efficiency Input speed Thermal power Technical data Moments of inertia Dimensions Accessories Angular backlash Lubrication Radial and axial loads Spare parts list Merkmale Bezeichnung Drehrichtungen der Wellen Zusatzantrieb Wirkungsgrad Antriebsdrehzahl Thermische Leistung Technische Daten Trägheitsmoment Abmessungen Zubehör Winkelspiel Schmierung Radial- und Axialbelastungen Ersatzteilliste

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BEVEL HELICAL GEARBOX-2

• Costruti in 9 grandezze a 2 riduzioni e • Built in 9 sizes with 2 reduction stages • Erhältlich in 9 Größen zu je 2 Untersetzungsstufen und in 8 Größen zu je 3 and in 8 sizes with 3 reduction stages . in 8 grandezze a 3 riduzioni. Untersetzungsstufen. • Sono previsti tre tipi di entrata: con al- • Three input types are available : pro- • Vorgesehen sind drei Antriebsarten: mit vorstehender Antriebswelle, mit Auslejecting input shaft, pre-engineered bero entrata sporgente, con predisposigung für Motoranschluß (Glocke und motor coupling (bell and joint) and prezione attacco motore (campana e...

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BEVEL HELICAL GEARBOX-3

Riduttore ad assi ortogonali Bevel helical gearbox Kegelstirnradgetriebe Riduttore Gearbox Getriebe Grandezza Size Größe Rotismo Gearing Räderwerk Flangia uscita Output flange Abtriebsflansch Antiritorno Back-stop device Rücklaufsperre Calettatore Shrink disk Schrumpfscheibe Entrata supplementare Additional input Zusatzantrieb Posizione di montaggio Mounting position Baulage Esecuzione Execution Ausführung Predisposiz. Motor coupling Motoranschluss Rapporto rid. Ratio Untersetzungsverhältnis Tipo entrata Input type Antriebsart

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BEVEL HELICAL GEARBOX-4

Sensi di rotazione alberi Nei riduttori esecuzione orizzontale, per ottenere il senso di rotazione contrario al catalogo dell’albero lento mantenendo invariato il senso di rotazione dell’ albero veloce, è sufficiente ruotare il riduttore di 180° attorno all’ asse dell’albero veloce, utilizzando in pratica il piano di fissaggio opposto. Nei riduttori esecuzione verticale è possibile fornire il senso di rotazione contrario al catalogo specificandolo al momento dell’ ordine. Direction of shaft rotation With regard to horizontal mounted gearboxes, in order to get output rotation in a direction opposite...

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BEVEL HELICAL GEARBOX-5

Tutte le prestazioni dei riduttori sono calcolate in base ad una velocità in entrata di 1400 min-1. Tutti i riduttori ammettono velocità fino a 3000 min-1 anche se è consigliabile, dove l’applicazione lo permette, utilizzare valori inferiori a 1400 min-1. Nella tabella sottostante riportiamo I coefficienti correttivi della potenza in entrata P alle varie velocità riferita ad Fs =1 Input speed All calculations of gear unit performance are based on an input speed of 1400 min-1. All gear units permit speed up to 3000 min-1, nevertheless it is advisable to keep below 1400 min-1, depending on application....

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BEVEL HELICAL GEARBOX-6

Dati tecnici Technische Daten Technical data

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BEVEL HELICAL GEARBOX-7

Dati tecnici Technical data Technische Daten 5470 5.7 5560 4.8 • Flange quadrate / Square flanges / Viereckige Flansche * Rapporti speciali / Special ratios / Sonderverhältnisse Verifica termica necessaria / Thermal rating needed / Thermische - Prüfung erforderlich

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BEVEL HELICAL GEARBOX-8

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-9

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-10

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-11

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-12

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-13

Momenti d’inerzia [Kg·cm 2] (riferiti all’albero veloce in entrata) Moments of inertia [Kg·cm 2] (referred to input shaft) Trägheitsmoment [Kg·cm 2] (bez. Antriebswelle)

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BEVEL HELICAL GEARBOX-16

* Flange quadrate / Square flanges / Viereckige Flansche

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BEVEL HELICAL GEARBOX-17

Albero uscita cavo Hollow output shaft Abtriebshohlwelle Albero entrata Input shaft Antriebswelle

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BEVEL HELICAL GEARBOX-18

* Flange quadrate / Square flanges / Viereckige Flansche

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BEVEL HELICAL GEARBOX-19

Albero uscita cavo Hollow output shaft Abtriebshohlwelle Albero entrata Input shaft Antriebswelle

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BEVEL HELICAL GEARBOX-20

Albero lento Output shaft Albero lento standard Standard output shaft Standard Abtriebswelle Albero lento doppio Double output shaft Doppelte Abtriebswelle Kit fissaggio e smontaggio riduttori con albero lento cavo Materiale albero lento: C45 Output shaft material: C45 Material der Abtriebswelle: C45 Kit for the mounting and dismounting Kit für Montage und Ausbau der of the gearboxes with hollow output Getriebe mit Abtriebshohlwelle shaft D2: Ø50 ÷ Ø100 Fissaggio Mounting Montage Fissaggio Mounting Montage Smontaggio Dismounting Ausbau Smontaggio Dismounting Ausbau

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BEVEL HELICAL GEARBOX-21

Albero lento cavo con calettatore Hollow output shaft with shrink disc Flangia uscita Output flange

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BEVEL HELICAL GEARBOX-22

Kit protezione albero cavo Hollow shaft protection kit Ad esclusione delle grandezze 56 e 63, a richiesta è possibile predisporre il riduttore con un kit di protezione dell’albero cavo. Tale protezione, essendo dotata di un’opportuna guarnizione, impedisce ad eventuali fluidi, presenti nell’ambiente di lavoro, di venire a contatto con l’abero cavo del riduttore oltre ad impedire il contatto con corpi estranei. Le dimensioni di ingombro sono riportate nella tabella seguente. On request we can supply a hollow shaft protection kit (except for sizes 56 and 63). The kit features a gasket which prevents...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.