HS21

HS21
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HS21

Product catalog summary
Description and Characteristics
The HS21 is a medium voltage, arc-proof, air-insulated, metal-clad switchgear designed for marine and offshore use, supporting up to 12kV. It is fully type approved and tested according to IEC 62271-200 standards. Key features include metal-clad construction, independently arc-fault tested components, safety mechanical interlocks, and intelligent circuit monitoring devices. It is designed for front service operation, allowing circuit breaker insertion and withdrawal with the front panel door closed.
Design Standards and Environmental Specifications
The switchgear complies with IEC standards, including IEC 62271-200 for switchboards and IEC 62271-100 for circuit breakers. It is suitable for various marine classifications such as ABS, DNV, and BV. Environmental specifications include an ambient temperature of 45°C and relative humidity of 95%, with vibration resistance according to IEC 60092-504.
Type Testing
The HS21 switchboard undergoes rigorous type testing, including temperature rise tests, dielectric tests, main circuit resistance measurements, short-time and peak withstand current tests, and internal arc fault tests, ensuring reliability and safety under marine conditions.
Applications
The HS21 is suitable for offshore plants, oil rig supply vessels, FPSOs, LNG carriers, large passenger vessels, and more, designed to withstand harsh marine environments and provide reliable electrical distribution.
General Specifications
The switchgear is available in several types (HS21-1 to HS21-4) with rated voltages of AC 7.2 kV and AC 12 kV, supporting a rated frequency of 50/60 Hz and various withstand voltages and currents. The construction is metal-clad with optional equipment like inspection windows and arc detecting systems.
Construction and Compartments
The HS21 switchboard is divided into four compartments: circuit breaker, main bus bar, cable terminations, and low voltage equipment, each separated by metal partitions to prevent damage from internal arc faults.
Components and Interlocks
The switchgear includes vacuum circuit breakers and contactors, with mechanical interlocking facilities to ensure safety. The interlock release procedure for maintenance involves several steps to ensure safe access to the compartments.
Vacuum Circuit Breaker and Contactor
The HVF vacuum circuit breakers meet IEC 62271-100 standards, offering a long service life with minimal maintenance. The HCA vacuum contactor is designed for high durability and easy contact inspection.
Additional Features
The switchgear includes a multi-protection and control unit, HIMAP-BCG, providing comprehensive bay control and power management capabilities.
Introduction
The document outlines the features and functionalities of the HIMAP-BCG, a multi-protection relay and power management system designed for integrated monitoring, control, and maintenance of electrical systems. It highlights the system's ease of use, graphical interface, and compatibility with various Windows operating systems.
Protection Functions
HIMAP-BCG adheres to IEC60255 standards and includes protection functions such as auto synchronizing, under voltage, reverse power, over current, and more. It uses non-volatile Flash Memory for data storage, ensuring data safety even during disturbances.
Power Management System
The system manages load sharing across multiple networks, supports automatic connection to large consumers, and operates independently without central control. It includes functions like load sharing, frequency control, and voltage regulation.
Measuring and Control Functions
HIMAP-BCG provides various measuring functions and allows manual control of breaker functions. It supports remote monitoring and control through communication protocols like RS232C, CANbus, and MODbus.
Alarm and Event Control
The system offers detailed event and alarm information, aiding in trend analysis and historical data review.
Data Recording and Diagnostics
HIMAP-BCG features extended fault recording capabilities and diagnostic functions for effective monitoring and supervision.
Panel Automation
The system includes an interlocking system for switchboard control logic, allowing local or remote operation of switching devices.
Communication and Extension
HIMAP-BCG supports large data handling and offers extension boards for additional input/output requirements.
General Characteristics and Specifications
The document also covers the GAC21 Generating Plant Management System, which includes automatic generator control and digital synchronization. It details the specifications of various components, including power modules and communication systems.
Optional Equipment and Accessories
Optional equipment like inspection windows, arc detecting systems, and surge arrestors are available to enhance safety. Standard accessories include circuit breaker lifters and handles.
Certifications and Contact Information
The document concludes with certifications (ISO9001, ISO14001) and contact information for various Terasaki offices worldwide.
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Catalog excerpts

HS21-1

Medium voltage, arc-proof, air-insulated, metal-clad switchgear and controlgear

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HS21-2

• Medium voltage switchgear for marine and • Full type approval • Type tested in accordance with IEC 62271-200 • Metal-clad construction • Independently arc-fault tested • Circuit breaker with safety metal shutter • Option of air insulated bus bars • Safety mechanical interlocks • Front service operation • Circuit breaker insertion and withdrawal with the front panel door closed • Making current earthing switch • Intelligent circuit monitoring devices Type Approval Certificate Extension This is to certify that Certificate No. 03/10027(El) for the undc-rnoted products is extended and renumbered...

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HS21-3

All TERASAKI medium voltage switchboards are specifically designed and manufactured to meet the environmental and safety conditions of the marine TERASAKI's reputation throughout the marine and offshore industry ensures that reliability and safety are of prime importance in the design and manufacture of the HS21 medium voltage Design standards incorporated The switchboard and the instrument have applied • I EC 60255 : electrical measuring and protection • J EC 1201 : zero phase transformer Adapted various marine classification • American Bureau of Shipping (ABS) • Bureau Veritas(BV) • Lloyds...

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HS21-4

General specification Basic specifications and panel size of 7.2 kV and 12 kV are the same (Refer to the following pages for panel size) Miniaturization rather than a conventional switchboard Abundant prepared optional equipment Type HS21-1 Standard conformance Classification Rating Rated voltage Rated frequency Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated short time withstand current Rated peak withstand current Internal arc withstand current Construction Switchgear construction Metal-clad Low voltage compartment High voltage compartment Optional equipment...

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HS21-5

Dimensions Basic panel design (example) w H2 : With open pressure relief flap Panel type Generator panel Feeder panel Incoming panel GPT panel Motor panel Soft start motor panel Bus-tie panel 1 1) Bus riser & GPT panel Sync panel Notes 1) LNG vessel only 2) Container vessel only

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HS21-6

Technical data Typical unit

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HS21-7

Technical data Cable entry plan The HS21 switchboard standard cable entry is from the bottom. Power cables enter through the rear gland plate and control cables through the front gland plate. Top cable entry can be provided, but consultation with TERASAKI is recommended as panel dimensions will increase. Bottom entry cable Power cable entry (example) Panel type Power cable entry B(mm) Bus-tie panel Synch panel Notes 1) Refer to 650mm panel width on Control cable entry Dimensions page Room planning The room planning of installing HS21 in the switchgear room is shown below. 5 D 1...HS21 switchgear...

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HS21-8

Metal-clad Compartments Each section of the HS21 metal-clad switchboard is separated into four compartments. Circuit breaker Main bus bar Cable terminations Low voltage equipment To withstand internal arc faults, segregation between compartments is achieved by the use of metal partitions. See picture below. The upper and lower low voltage compartments are located above and below the circuit breaker compartment. Cables routed through the circuit breaker compartment are protected by metal shielding. Panel partitions The compartment between each panel is divided by the metallic partition. Since...

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HS21-9

Construction Basic panel design (example) Front view Side view 16 : Pressure relief flap 17 : Insulation bushing 18 : Main bus bar : Upper door : Instrument : Protection and control unit : Switch : Lower door Rear view Circuit breaker compartment 5 : Door of circuit breaker compartment 6 : VCB draw-in / out handle port 7 : Indicator of circuit breaker position 8 : VCB draw-in / out interlock key hole 10 : Emergency open mechanism 11 : Interlock key for de-excitation 12 : Earthing switch operating handle port 13 : Lower cable compartment door key 14 : Vacuum circuit breaker 15 : VCB cradle Cable...

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HS21-10

Product description Pressure relief flaps Top panel To relieve pressure during an internal arc fault, pressure relief flaps are provided on the circuit breaker, bus bar and cable compartments at the positions shown. Pressure relief flaps Insulation bushing To maintain electrical characteristics and mechanical strength the three-phase single molding insulation bushings are manufactured using high-grade epoxy resin material. Insulation bushing Specification Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Over current strength VCB (VCT) cradle The...

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HS21-11

Interlocks Mechanical interlocking facilities satisfy demand of IEC62271-200. Descriptions of the HS21 switchboard interlocks are shown below. !. With metal-clad compartmented switchgear and controlgear, door should only be opened when the part of the main circuit contained in the compartment being made accessible is dead. @. They shall be provided with locking facilities, unless the safety of persons is assured by a suitable interlocking device. #. The withdrawal or engagement of a circuit breaker, switch or contactor shall be impossible unless it is in the open position. $. It shall be impossible...

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HS21-12

Components Vacuum circuit breaker HVF Vacuum circuit breaker HVF Applicable standards Manual spring charge port The HVF vacuum circuit breakers meet all the requirements of IEC 62271-100 and the other applicable standards. Control jack Service life time Charge / discharge indicator HVF vacuum circuit breaker operating mechanism features reduced maintenance requirements, providing a long-life expectancy of 30,000 operations. Because of the small amount of contact erosion, contact life is increased to 20,000 operations for the rated normal current. Open / close indicator Operations counter Maintenance...

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HS21-13

Components Vacuum contactor HCA Vacuum contactor HCA (with single fuse) Applicable standard The HCA vacuum contactor is manufactured in accordance with international standard IEC 62271-106. Service life time Operations counter HCA vacuum contactor operating mechanism features reduced maintenance requirements, providing a long-life expectancy of 1,000,000 operations. Control jack Contact inspection Position handle Inspection of contacts for wear can be easily carried out by removal of the front plate and examination of the maximum contact wear point (2mm) marked in white on the contact. Upper...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.