P^TEMPSENS Thermal and Cable Solutions P^TEMPSENS Thermal and Cable Solutions Process Heating Systems For Hazardous and Safe Area Installation

TEMPSENS Group, established in Udaipur, India, is today one of the largest manufacturers of Thermal and Cable Equipment Solution with world-class manufacturing facilities in India, Germany, UAE, Indonesia, Korea, Poland and Mexico. Tempsens is an ISO 9001:2015 and ISO 14001:2015 certified company with a NABL-accredited laboratory. The company manufactures Thermocouples, RTDs, Thermowells, cables, Non-Contact Pyrometers, Electric Heaters, and calibration equipment, operating across a covered area of 8,000,00 sq. ft. with six manufacturing plants in india and five overseas plants. Tempsens Instruments...

The Tempsens Offer Tempsens is a globally reputed brand in electric heaters and heating technology, offering a wide range of technical solutions, products, and service support for all types of heating applications. The Marathon product range includes a variety of highly engineered and field-proven heater solutions, designed to meet a wide spectrum of applications and even exceed your performance expectations. Products Our product range caters effectively to both process heating applications and solid component heating requirements. Tempsens process heating systems and electric heaters are extensively...

Electric Process Heaters Electric process heaters—commonly known as tubular heaters or electric heat exchangers are similar in design to shell-and-tube heat exchangers, with the key difference being that the heating energy is supplied by electric power flowing through the heating elements inside the tubes. These systems typically incorporate multiple mineral-filled, sheathed tubular heating elements, mounted onto a baffle plate assembly and inserted into a pressure vessel for efficient and uniform heat transfer. Once energized, the electric energy is converted into heat and transferred to the...

A tubular heating element consists of a resistance nickel-chromium wire (80/20 type) inserted into a protective metal tube (outer sheath) filled with high-purity electro-melt magnesium oxide (MgO). The assembly is compacted by rolling or swaging to ensure excellent heat transfer and durability. Each end of the sheathed component features a non-heating zone, where the electrical connections are made. The electric heater is fully custom-made, with a maximum length of 10,500 mm and available in various diameters—8 mm, 11 mm, 12.5 mm, and 16mm to meet specific application requirements. Material of...

Heating Element to Heater Flange Connection Types The heating elements can be connected to the heater flange using several methods.Below are a few highly recommended connection techniques. It is essential to choose the most suitable method based on design recommendations and specific process requirements to ensure optimal performance and reliability. Stand Pipe Construction with Brazing / Welding This is the traditional method in which tubular heaters are inserted through seamless pipes welded to the main heater flange and the terminal box end plate. Pressure sealing is achieved by brazing or...

Baffle cage Assembly The main purpose of the baffle assembly in a heater bundle is to ensure smooth heat transfer from the heating element to the process fluid within the allowable pressure drop. At the same time, the baffle cage supports the heating elements, preventing sagging and other mechanical damage. Tempsens offers several varieties of baffle plate designs, with the most suitable model selected based on factors such as allowable pressure drop, element skin temperature, and specific process requirements. Segmental Baffle Assembly. Pressure Vessels Pressure vessels in which electric heater...

Chemical Applications • Defrost heaters • Thawing heaters • Reactor start up heaters • Catalyst circulation heaters • Amine re-boilers • Heat tracing • Steam boilers & super heaters Pharmaceutical & Cosmetics • Line heaters • Heat tracing • Steam boilers and super heaters Refinery & Petrochemicals • Continuous catalyst Regeneration heater (CCR) • Isomerization heaters • Sulphur Recovery Unit (SRU) heaters • Chlorination heaters • Regeneration heaters • Reduction heaters • Mole sieve regenerator heaters • Steam super heaters • Methanol heaters • Separation heaters • KO drum heaters (Immersion...

Continuous Catalytic Regeneration (CCR) is part of the process used in the production of petroleum and petrochemicals. In this process, aromatics are produced from naphthenes and paraffins. After being heated to a reaction temperature of 495-535°C (923-977°F), hydrotreated naphtha is mixed with recycled hydrogen gas. Several applications within a CCR process require the use of electric process heaters. Because the chemical reactions are endothermic (absorbing heat), multiple heaters are installed at various stages to raise the fluid temperature to the required level and ensure successful chemical...

The isomerization process upgrades the octane number of light naphtha fractions and also simultaneously reduces benzene content by saturation of the benzene fraction. Isomerization complements catalytic reforming process (CCR) in upgrading the octane number of refinery naphtha streams. • Heating Elements: Alloy 800 seamless tubes or SS 321 seamless Tubes. • Certification : ATEX Ex'd" (Flame proof) / ASME U stamp / any other based of regional requirements • Temperature Range : operating temperature range of 10°-600°C (50°- 1112°F). • Heater Rating : from 1 - 10000 kW, (single or multi stage) •...

Fuel gas is a mixture of methane, ethane, propane, butane, and other hydrocarbons. It is commonly used as an energy source for turbines and various heating applications. Before being burned in turbines, fuel gas must be treated to remove solid, liquid, and gaseous contaminants. A typical fuel gas conditioning system consists of a pre-heater and a superheater. The pre-heater prevents the formation of hydrates caused by a pressure and temperature drop across the pressure regulator. The superheater ensures that superheated gas enters the turbine at the correct temperature for optimal performance....