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Petrochemical Industry

Petrochemical Industry
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Petrochemical Industry

Product catalog summary
Company Overview
Tempsens Instruments (I) Pvt. Ltd, established in 1976 in Udaipur, is a leading provider of thermal engineering products. The company is part of the Pyrotech group and is ISO 9001:2008, ISO 14001, and OHSAS 18001 certified, with NABL Accredited Laboratories. Tempsens exports to over 70 countries, offering technical solutions, quick delivery, and high-quality standards.
Product Offerings
  • Thermocouples and RTDs: Includes various types such as skin type, multipoint, FCCU, and SRU thermocouples, and vibration-proof and bearing RTDs.
  • Cables: Offers instrumentation & control cables, and mineral insulated cables.
  • Calibration Equipment: Provides temperature calibration equipment and services.
  • Furnaces and Heaters: Designed for various industrial applications.
Manufacturing and Facilities
Tempsens has manufacturing units in India, Germany, and Indonesia, equipped with advanced machinery for cable production, machining, welding, brazing, and heater manufacturing. The company also features a NABL accredited calibration lab and testing center.
Technical Specifications
  • Thermocouples: Available in various types with specific temperature ranges and materials like platinum, rhodium, and tungsten alloys.
  • RTDs: Made from platinum, suitable for temperatures from -200°C to 850°C.
  • Thermowells: Offered in different materials and constructions, including helical strake designs for reduced vibration.
Applications
Tempsens products are utilized in industries such as oil & gas, power plants, and petrochemical refineries, specifically for temperature measurement in reactors, crackers, and liquefied gas tanks.
Key Features
Tempsens products are known for their resistance to high temperatures, corrosion, and mechanical stress, offering custom solutions for accurate and reliable temperature measurement.
Pressure Gauges
Available in sizes from 63 mm to 250 mm with an accuracy of ±1% FSD, offering over-range protection up to 30% above FSD. They comply with standards IS 3624 and EN837, with enclosure protection rated at IP-55 and IP-65 for filled gauges. Connection options include BSP/NPT in sizes from 1/8” to ½”.
Insulation and Mechanical Protection
Insulation materials cover a wide temperature range from -260°C to 1200°C, including PVC, Silicon, Teflon, and more. Mechanical protection options include G.I. armouring and SS braiding.
Wires and Cables
Conductors are primarily made from copper, with options for annealed bare copper, tinned, nickel, and silver-plated copper. Thermocouple cables are used for direct temperature measurement, with extension and compensating wires extending signals from sensors to instruments.
Heat Resistance and Special Cables
Heat resistance cables can withstand temperatures up to 800°C. Special cables include solar photovoltaic cables and linear heat sensing cables. Mineral insulated cables are designed for high-temperature applications.
Process Heaters
Electric process heaters, or tubular heaters, use electric power for heating, consisting of mineral-filled sheathed heating elements installed into a baffle plate assembly.
Thermal Imagers
Offer high-resolution imaging with features like thermal and monochrome video display, real-time data acquisition, and configurable storage.
Thermal Cameras
Features include histogram and isotherm visualization, hot and cold spot detection, color pallet scaling, trend charts, and alarm outputs. They have a temperature range of 700°C to 1800°C and a resolution of 768x576 pixels at 25Hz.
Furnace Monitoring
Specifications include a temperature range of -20°C to +600°C and a resolution of 160x120 pixels, equipped with features like vortex-cooled chambers and auto retraction.
Calibration Equipment
Includes systems for temperature calibration, covering a wide range from -196°C to 2700°C, with high stability and accuracy.
Calibration Services
Offers comprehensive calibration services adhering to ISO 17025 / NABL standards, including calibration of contact and non-contact temperature sensors.
Additional Features
Includes specialized furnaces like microwave and induction heating furnaces, and temperature transmitters for various industrial applications.
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Catalog excerpts

Petrochemical Industry-1

Petrochemical Catalogue ¦ Skin Type Thermocouples ¦ Instrumentation & Control Cables ¦ Mineral Insulated Cables ¦ Temperature Calibration Equipments ¦ Temperature & Pressure Gauges

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Petrochemical Industry-2

ABOUT THE COMPANY TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech group which was established by four technocrats in 1976 at Udaipur, with its first product as Thermocouples and RTDs. Today Tempsens is one of the world’s largest solution provider for thermal engineering products - ie. Temperature Sensors, Infrared Pyrometers, Heaters and Cables. The headquarters are based in India, and manufacturing units in Germany and Indonesia. Tempsens is an ISO 9001:2008, ISO 14001, OHSAS 18001 certified company with NABL Accredited Laboratories. The company is involved into manufacturing of Thermocouples,...

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Petrochemical Industry-3

WELDING AND BRAZING • Laser Welding Machines • Programmable Micro Plasma Welding Machines • TIG Welding Machines with Pulse Modulation And Rotary Positioner • Induction Brazing Machines • Resistance Welding Machines • Brazing Sets (Oxy-Acetative) • Deep Penetration Welding Machines MACHINING • CNC Turning Centers • Turn Mill Centers • VMC Machines • Deep Hole Drilling Machines upto 1500mm Drilling Capacity • Milling Centers • Manual Lathe Machines • Cutting Machines HEATER PLANT • Swaging Machines • Laser Marking Machines • Laser Cutting Machine • Bright Annealing Machine • Engraving Machines •...

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Petrochemical Industry-4

THERMOCOUPLE Thermocouples are pairs of dissimilar metal wire joint at one end, which generate a net thermoelectric voltage between the open pair according to temperature difference between the ends.

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Petrochemical Industry-5

Metallic Protection Tubes Ceramic Protection Tubes

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Petrochemical Industry-6

RETRACTABLE - SKIN TYPE THERMOCOUPLE Tube Skin Thermocouples provide an efficient means of temperature measurement on the tube surface in Oil & Gas plants as well as Heater Tubes & Boiler tube temperature in Power Plants. Heat shields maybe added which prevent addition of external / ambient temperature on the junction thereby providing a more accurate temperature measurement.Expansion loops or coils are designed to avoid the effect of tube expansion which are subject to thermal growth. Mounting clamps are welded along the pipe for additional support. Tempsens provide custom build tube skin thermocouples...

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Petrochemical Industry-7

THERMOCOUPLE FOR SULPHUR RECOVERY UNIT (SRU) The thermocouple junction is isolated from the corrosive and invasive gases by using a constant air purge system across the junction. AIR purge system is kept at a pressure higher than the internal reactor pressure to avoid the entry of hazardous process gases inside the inner tube as the ceramic tube is the porous one. This is required to avoid the thermocouple oxidation and to get a fair life. Glass Sealing is done below the terminal block / on the inset top to avoid accident during the breakage of ceramic tube, as it acts as a pressure boundary...

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Petrochemical Industry-8

FCCU THERMOCOUPLE Fluid catalytic cracking (FCC) is one of the most important conversion processes used in petroleum refineries. It is widely used to convert the high-boiling, high-molecular weight hydro carbon fractions of petroleum crude oils into more valuable gasoline, olefin gases and other products. Cracking of petroleum hydrocarbons was originally done by thermal cracking. The purpose of Shear Valve is to close the valve manually & to cut the thermocouple probe, if the protection tube fails or get punctured inside the process which in turns will avoid any leakages. A boron coating minimize...

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Petrochemical Industry-9

COT THERMOWELL Erosive environments such as catalyst regeneration require the use of high hardness materials either via coated surface or solid construction. Stelite commonly used as a high hardness metal alloys for thermowell applications in Naphtha Cracker & FCC Unit. Tempsens can provide such thermowells or other similar thermowells to assure maximum service life and optimum performance. Specifications Temperature Range : 1000°C Tip Material : Solid Stellite 6 High-hardness Material Solid Barstock Construction (Stellite coating is also possible) High-hardness Material Coatings for Thermowells...

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Petrochemical Industry-10

PRESSURE GAUGES TEMPERATURE GAUGES Sensing Elements Dial Size Stem Dia Range Accuracy Standard Enclosure Protection Connection Mounting Over-Range Protection Dial Size Range Accuracy Over-Range Protection Standard Enclosure Protection Connection : Bi-metal, Liquid Filled, Gas Filled : 63, 80, 100, 150, 250 mm : 6, 8, 10, 12 mm : Min. -40°C, Max. 650°C : Class 1 as per EN13190 : EN13190/IS13211 : IP-55, IP-65 (Filled) : 1/8”, 1/4”, 3/8”, %” BSP/NPT (M/F) : Center Back, Bottom Direct, Every Angle Mounting : 30% above FSD Special Feature • Electric Contact Type Thermometer • Dual Scale • External...

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Petrochemical Industry-11

BASICS OF WIRES & CABLES INSULATION Conductor Conductor Insulation Insulation refers to the layer of plastic, polymer or high temperature compound that is applied directly over the conductor. Tempsens provide variety of insulations along with wide temperature range from -260°C to 1200°C. Insulation Type Temperature range for various insulations are listed below : -73°C -73°C Fiber Glass Armouring Alumina Fibre Ceramic Fibre/Silica Inner Sheath Polyamide -267°C PTFE/PFA -267°C PEEK Outer Sheath SILICON ETFE SCREENING Screening is applied for magnetic and electrical protection. Generally two types...

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Petrochemical Industry-12

THERMOCOUPLE CABLES INSTRUMENTATION SIGNAL CABLES Thermocouple Cables are used to measure the temperature directly. Extension & Compensating wires are only used to extend a thermocouple signal from a sensor to instrument for readings. Instrumentation Signal Cables minimize noise and signal interference, delivering clean signals in harsh environments and general manufacturing operations. These cables are designed for use in communication and instrumentation. Technical Specification Technical Specification Construction Voltage Grade Conductor Type of Conductor Conductor Size Conductor Stranding Core...

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