
o Thermocouple MI Cables o RTD Extension MI Cables o Heater MI Cables o Mineral Insulated Power Cable
Open the catalog to page 1Tempsens Instruments (I) Pvt. Ltd. is a part of Pyrotech Group which was established by four technocrats in 1976 at Udaipur, with their first product as Thermocouples and RTDs. Today Tempsens is one of the largest manufacturers of Temperature Sensors in India. We are ISO 9001:2008 certified company with NABL accredited Lab.Tempsens Instruments (I) Pvt. Ltd. U # II was started in 2009 to produce quality cables with high standard of manufacturing process conforming to national & international specifications. We manufacturer wide range of cables for Temperature sensors and Instrumentation in various...
Open the catalog to page 2BASICS OF MI CABLES GENERAL INFORMATION One or more wire like conductors (cores) are embedded in a high insulation quality MGO and pressed into a metal tube (sheath) made of oxidation and corrosion resistant material. The entire combination is then processed using suitable forming steps to obtain the final dimensions. In other words Mineral Insulated Cable, comprising a metal sheath in which the conductors are embedded in highly compressed magnesium oxide insulation. Metal Sheath Insulation (Magnesium Oxide) Mineral insulated cables are designed for high-temperature applications and used wherever...
Open the catalog to page 3FEATURES Long Life : The construction of the cable guarantees a long conductor life because the sheath and the insulating material protect the conductors (wire) against environmental conditions such as corrosion and scaling . This ensures accurate calibration throughout the life of the cable. Long Lengths : Our unique manufacturing process results in lengths previously unheard of for mineral insulated cables. Rapid Response : The small mass and high thermal conductivity promotes rapid heat transfer from the heat source to measuring junction. Mechanical Strength : The Compact construction with...
Open the catalog to page 4Mineral insulated thermocouple cables have inner conductors of Thermocouple base material as per standard ASTM E 585/585M and ASTM E 839. 60K600 : 6.0 mm OD, K Type, Simplex, Inconel 600 Sheath with high purity of MgO Insulation and accuracy class 1 as per specification IEC 584 64NN316 : 6.4 mm OD, N Type, Duplex, SS316L Sheath with high purity of MgO Insulation and accuracy class 1 as per specification IEC 584
Open the catalog to page 5Tempsens Mineral Insulated Heating Cable is an electrical metal sheath heating cable with high economic efficiency (specific heating capacity up to 300 W/m). It is the most rugged and durable type of heating cable. Mineral Insulated Heating Cable is applicable for operation in high temperatures and explosion-proof areas. It can have a very high watt output and is used for process heating applications at temperatures where plastics insulated heating cables are not suitable. When properly installed, it has a very high lifetime. Mineral Insulated Heaters are applicable in the Machinery, power generating...
Open the catalog to page 7Mineral insulated cables for RTDs have inner conductors of copper, copper-nickel alloys, nickel, nickel-chromium or nickel-plated copper. Sheath Nominal Wall Thickness (mm) Copper MgO (Standard Nickel Purity >97%) Alloy MgO (High Purity and others >99.4%) Ordering Example 80-4Cu316 RTD MI Cable : 8.60-6NiCu600 RTD MI Cable :Sheath 0 mm OD, 4 Cores, Copper Conductor, SS316L Sheath8.0 mm OD, 4 Cores, Nickel-Copper Alloy Conductor (Constantan), Inconel 600
Open the catalog to page 8Mineral Insulated Copper cable belongs to electric cable class. Outer Sheath : Copper Sheath with melting point of 1083°C Insulation : Magnesium oxide insulator, hardly compressed, with melting point of 2800°C. Conductor: Annealed conductor of 99.9% of purity electrolytic copper wire, with melting point of 1083°C Applicable Standard : IEC/EN 60702 Part 1 • Maximum Continuous Temperature of Conductor is 250°C. • Heavy Duty Grade Cable : Voltage Grade 750V • Doesn't deteriorate with age. • Its high current carrying capacity. • Over come the overload and short circuit. • Working under fire condition...
Open the catalog to page 9Triaxial cable is a type of electrical cable similar to coaxial cable, but with the addition of an extra layer of insulation and a second conducting sheath. It provides greater bandwidth and rejection of interference than coax, but is more expensive. SPND Self-Powered Neutron Detectors have been used effectively as in-core flux monitors for over twenty-five years in nuclear power reactors world-wide.The typical SPND is a coaxial cable consisting of an inner electrode (the emitter), surrounded by insulation and an outer electrode (the collector). CoUrcfer Imi.iI, Detector Section MI Cable SectionSELF...
Open the catalog to page 10Values obtained from specification ASTM E 1652 1. Thermocouple Conductors (K, J, E, N, R, S, B, T Type) 2. Pure Nickel wire, Pure Copper Wire, Copper Nickel Alloy wire for RTD Extension Cable 3. Nichrome 80-20 wire, Nichrome 60-40 wire etc. for Heater MI cable 4. Pure copper Wire for MI copper Cable 5. Inconel 600, SS316L etc. for Coaxial and other special cables
Open the catalog to page 12PROCESSING OF MINERAL INSULATED CABLES Sintering Of MgO Raw Mgo is hygroscopic, so it is to be sintered to remove the moisture contents from MgO. Then MgO is put inside the furnace at a temperature of 1280°C for around 5 hours. Annealing of MI cable in a furnace having five zones at different temperatures depending on material types & properties. Drawing Of Sheath with Raw Materials Reduce the diameter of MI cable step by step. Employing special equipments. Polishing has to be performed for better finish of surface and free from any foreign material. Horizontal Drawing Machine (Below 8m)
Open the catalog to page 13All tests perform in house and as per standard.
Open the catalog to page 14Storing in dry & dust free atmosphere with proper tagging. The magnesium oxide insulation is hygroscopic. To prevent moisture penetration, both ends are sealed. Under extreme conditions some moisture absorption could take place in spite of the sealing , so a dry place is desirable for storage. When pieces are cut from stock lengths, the exposed ends to be sealed at once. If at all Moisture has entered, this will lower the insulation resistance and may prove troublesome in welding. Moisture Penetration can be corrected by heating the sheath. Each coil is fitted with a temporary seal to prevent...
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