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Cables & Wires

Cables & Wires
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Cables & Wires

Product catalog summary
Overview: Tempsens Instruments, part of the Pyrotech group, offers a comprehensive range of cables and wires, detailing their specifications, manufacturing facilities, and testing standards. Established in 1976, the company operates in India, Germany, and Indonesia, providing thermal and cable solutions.
Product Categories: The catalogue includes various product categories such as High Temperature Cables, PVC Lead Wires, DC Solar Photovoltaic Cables, Instrumentation Signal Cables, Automotive Wires, Thermocouple Extension Cables, Mineral Insulated Cables, Fire Survival Cables, Special Cables, and LT Control & Power Cables.
Milestones: Key milestones include the establishment of Tempsens in 1985, ISO 9002 certification in 1994, and expansions and joint ventures from 2009 to 2018, including collaborations with Marathon Heater Inc. and Linn High Therm.
Manufacturing Facilities: Tempsens has extensive manufacturing facilities equipped with high-speed bunchers, extruders, armouring machines, and NABL accredited labs for calibration and electrical testing.
Testing & Calibration: The company conducts routine, acceptance, and type tests for cables and wires according to international standards such as IS, IEC, and ASTM.
Technical Specifications:
  • Conductor: Includes copper, nickel, and thermocouple grade conductors.
  • Insulation: Options include PVC, silicon, Teflon, with temperature ranges from -267°C to 1200°C.
  • Screening: Available in aluminum foil and mesh braided types.
  • Armouring: Options include G.I. round wire and flat strip armouring.
Product Features: Cables are designed for high temperature, flame retardant, low smoke, and halogen-free applications, offering resistance to oil, moisture, and chemicals.
Standards Compliance: Products comply with standards such as IS 1554, IS 7098, IEC 60227, ensuring high quality and reliability.
Conclusion: Tempsens provides a wide range of cable solutions with a focus on high technical standards, quick delivery, and outstanding quality, exporting to over 70 countries worldwide.
Specifications and Properties:
  • Suitable for temperatures up to 1200°C.
  • Low dielectric constant and excellent flame retardant properties.
  • Halogen-free insulation available with materials like Silicon, FEP, PTFE, ETFE, and PFA.
  • Offers excellent flexibility, high thermal stability, and resistance to chemicals, acids, weather, and radiation.
  • LCSO approved.
Material Temperature Ranges:
  • Alumina Fibre: -73°C to 1200°C
  • Ceramic Fibre: -73°C to 800°C
  • Fibre Glass: -73°C to 550°C
  • Polyimide: -267°C to 310°C
  • PFA and PTFE: -100°C to 260°C
  • PEEK: -60°C to 250°C
  • FEP: -80°C to 200°C
  • ETFE: -100°C to 150°C
  • Silicon Rubber: -40°C to 180°C
  • XL-ETFE: -100°C to 200°C
Heat Resistance Power Cables: Suitable for temperatures up to 800°C, featuring excellent heat and abrasion resistance, flame retardancy, and good chemical resistivity, used in industries like steel, glass, ceramics, chemicals, power, oil & gas, and cement.
DC Solar Photovoltaic Cables: Single core copper cables insulated with cross-linkable polyolefin compound, lasting up to 30 years, resistant to extreme temperatures, UV rays, and flame retardant.
Automotive Wires and Cables: Compliant with German, Japanese, and American standards, used in various vehicles and equipment.
Linear Heat Detection Cable: Detects fire along its length using temperature-sensitive polymers, applicable in tunnels, mining, manufacturing, and warehousing.
Mineral Insulated Metal Sheathed Cables: Designed for high-temperature applications with strict mechanical, chemical, and electrical stability requirements.
Contact Information: Tempsens Instruments locations in India, Germany, and Indonesia with contact details provided.
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Catalog excerpts

Cables & Wires-1

Cables & Wires Catalogue LT Control & Power Cables High Temperature Cables PVC Lead Wires/Hook up Wires DC Solar Photovoltaic Cables Instrumentation Signal Cables Automotive Wires & Cables Thermocouple Extension & Compensating Cables Mineral Insulated Metal Sheathed Cables Fire Survival Cables Special Cables & Sleeves

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Cables & Wires-2

Tempsens Instruments U# ll - Cables & Wires TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech group which was established by four technocrats in 1976 at Udaipur, with it's first product as Thermocouples and RTD's. Today Tempsens is one of the largest Thermal and Cable solution provider having world class manufacturing facilities, Operations in India, Germany and Indonesia. Tempsens is a TUV certified ISO 9001:2008 certified company with NABL Accredited Laboratories. The company is involved into manufacturing of Thermocouples, RTD's, Thermowells, Cables, NonContact Pyrometers, Heaters and...

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Cables & Wires-3

TESTING & CALIBRATION NABL Accredited Testing Laboratory FACILITIES FOR CABLESMANUFACTURING FACILITIES PVC Cable Plant • Wire Drawing Machine • High Speed Bunchers • PVC/XLPE/LSZH Extruders • Laying Machine • Vertical Almylar Tapping Machine • High Speed Metal Braiding Machine • Armouring Machine • Tinning Machine • NABL Lab for Calibration & Electrical Testing • Laser Printer • UPS Backup High Temperature Cable Plant • High Speed Bunchers • Teflon Tape Plant • Silicon Extruder • Fluoro Polymer Extruders • Laying Machine • Vertical Tapping Machine • Horizontal Tapping Machines • Horizontal Fibre...

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Cables & Wires-4

BASICS OF CABLES & WIRES INSULATION Conductor Conductor Insulation Insulation refers to the layer of plastic, polymer or high temperature compound that is applied directly over the conductor. Tempsens provide variety of insulations along with wide temperature range from -267°C to 1200°C. Drain Wire Insulation Type Temperature range for various insulations are listed below : Alumina Fibre Ceramic Fibre/Silica Inner Sheath Fibre Glass PTFE/PFA -100°C Outer Sheath SILICON ETFE ADVANCE THERMAL POLYMER SCREENING Solid The center component of any cable is the conductor, which carries the signal or...

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Cables & Wires-5

TECHNICAL SPECIFICATION Construction : Conductor Stranding : Core Insulation : Single Core / Multi Core Upto 1.1 KV Electrolytic Grade Bare Copper/Tinned Copper 0.50, 0.75, 1.0, 1.5, 2.5, 4.0, 6.0, 10.0, 16.0, 25.0, 35.0 upto 300 Sq. mm Solid or Multi Strand PVC/HR PVC/PE/XLPE/LSZH Polymer/FR PVC/FRLS PVC, XLPO etc. Upto 5 cores by Different Colours Above 5 cores by Number Printing PVC/HR PVC/PE/LSZH Polymer/FR PVC/FRLS PVC, PUR, XLPO etc. G.I. Round Wire / Flat Strip Armouring(As per IS 3975 : 99) / Wire Braiding As per IS 694, IS 1554, IS 7098, IEC 60227, IEC 60502-1, IEC 60332 FEATURES...

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Cables & Wires-6

Instrumentation Signal Cables minimize external interference during transmitting signals, deliver clear signals, in harsh environments and general manufacturing operations. These cables are specially designed for use in communication and instrumentation systems. These cables are available in Shielded/Un-Shielded and Armoured /Un-Armoured options. TECHNICAL SPECIFICATION Construction Voltage Grade Conductor Conductor Size Conductor Stranding Core Insulation Screening Method Screening Inner/Outer Sheath Single / Multi, Pair / Triads Upto 1.1 KV Electrolytic Grade Bare Copper/Tinned Copper 0.50,...

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Cables & Wires-7

extend a thermocouple signal from a sensor to instrument for readings. TECHNICAL SPECIFICATION Construction Voltage Grade Conductor Type of Conductor Conductor Size Conductor Stranding Core Insulation Screening Inner/Outer Sheath Rip Cord Armouring Color Code Standards Single or Multi pair Up to 1.1 KV TC, EX, C (Refer Table No.- 1) K, T, J, E, N, R, S, B, D, C AWG 12 to AWG 32 upto 48 pair Solid or Multi strand PVC, PTFE, FEP, PFA, Silicon, PEEK, Polyimide, Fibre Glass, Ceramic Fibre, XLPO, XL-ETFE etc. Aluminum Foil with drain wire / Mesh Braided PVC, Teflon, Polyimide, Fibre Glass, Ceramic Fibre,...

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Cables & Wires-8

RTD triad cables are used to carry the RTD signals to the control room or field mounted instruments. Construction Voltage Grade Conductor Conductor Size Conductor Stranding Core Insulation Screening Method Screening Inner/Outer Sheath Single / Multi Triads Upto 1.1 KV Electrolytic Grade Bare Copper/Tinned Copper 0.50, 0.75, 1.0, 1.5 Sq. mm upto 36 triad Solid or Multi Strand PVC/HR PVC/PE/XLPE/LSZH Polymer/FR/FRLS PVC, XLPO etc. Individual and Overall/Overall Shield Aluminum Foil with Drain Wire/Mesh Braided PVC/HR PVC/PE/LSZH Polymer/FR PVC/FRLS PVC, PUR, XLPO etc. For easy removal of sheath...

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Cables & Wires-9

High temperature cables are used in areas where both working temperature and ambient temperature are too high. We offer a variety of high temperature insulations such as alumina yarn, ceramic yarn, fibre glass, fluoroplastic polymers and elastomer to perform in continuos temperature up to 1200°C. TECHNICAL SPECIFICATION Construction Voltage Grade Conductor Type Conductor Size Heat Barrier Tape (Optional) Core Insulation Screening Method Screening Inner Sheath Outer Sheath Armourning Generally Confirm to Single / Multi Cores, Single / Multi Pairs. 250/600/1100 V Annealed Bare Copper/Tinned Copper, Silver...

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Cables & Wires-10

We provide a range of single & multi core heat resistance cable for temperature range upto 800°C. Our Heat Resistance Power Cables are suitable to resist in chemical, fire and flame atmosphere. TECHNICAL SPECIFICATION Construction Voltage Grade Conductor Conductor Size Heat Barrier Tape Conductor Stranding Core Insulation Isolator Fire Barrier Tape Screening Inner/Outer Sheath Outer Breading Armouring Standards Single / Multi Cores Up to 1.1 KV Grade ABC, NPC, Pure Nickel, NPC 27% 1.5, 2.5, 4.0, 6.0, 10.0, 16.0, 25.0, 35.0 Sq mm upto 240 sq. mm Polyimide Tape Multistrand as per IS 8130:84/IEC60228 PTFE,...

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DC Solar Cable are single core copper cables each for +ve and -ve, They are insulated with cross linkable polyolefin compound and sheathed with halogen free polyolefin compound.(Generally conforming to BS EN 50618:2014 Standard) SPECIAL PROPERTIES OF SOLAR CABLES • Lasts up to 30 years even under tough external conditions. • Annealed Tinned Copper Conductor (Class 5 as per IEC-60228) • Resists extreme temperatures (-40°C to 120°C maximum at the core) and ozone resistant. • Full protection against ultraviolet rays. • Low smoke emission & low toxicity / corrosivity during fire. • Flame retardant,...

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