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Aseptic Barrier Systems

Aseptic Barrier Systems

Aseptic Barrier Systems

Product catalog summary
Overview
Telstar is a prominent international company specializing in aseptic production processes for the pharmaceutical industry. Their systems are designed to protect products from environmental, operator, and bacterial contamination.
Compliance and Standards
Telstar's Aseptic Barrier Systems adhere to standards such as ISO 14644-1, FS 209E, cGMP Guidelines, ISPE guidelines, FDA, MCA, and American Glovebox Society Guidelines. The production site is ISO 9001:2008 certified, and equipment is CE marked under the 98/37/EC Machinery Directive.
System Features
The systems are designed for sterile products and potent APIs, featuring autoclave interfaces, liquid and powder filling, lyophiliser auto load/unload, and sterility testing. They enhance efficiency, automation, and flexibility while safeguarding critical zones from microorganisms.
Custom Solutions
Telstar offers custom systems tailored to client needs, operating at positive pressure with controlled environments, and can switch to negative pressure if toxic products are involved.
Mobile Transfer Systems
These systems provide an ISO 5 aseptic environment with specialized air handling and bio-decontamination via hydrogen peroxide generators.
Control Systems
Equipped with PLC control platforms and Human Machine Interface (HMI), these systems ensure secure management with user-friendly screens and password-controlled access.
Contained Transfer System (CTS)
The CTS ensures safe and simple aseptic material transfer while maintaining the isolator's internal environment integrity.
Sterility Testing
Telstar offers a variety of Sterility Test Isolators and decontamination generators to meet industry demands.
Innovation and Expertise
Telstar focuses on innovation, advanced technology, and project management, utilizing 3D design for better visualization and ergonomic trials to prevent issues.
Additional Features
Systems include robotic arms for automated tray handling, vacuum transfer chambers, and tray wetting chambers, integrating with third-party devices for aseptic barriers.
Conclusion
Telstar's Aseptic Barrier Systems provide innovative, flexible, and cost-effective solutions for sterile drug manufacturing, ensuring compliance with European and FDA standards.
Scope and Expertise
Telstar is a global leader in aseptic and containment barrier isolation equipment, emphasizing innovation and expert project management with in-house design and manufacturing expertise.
Key Features and Systems
  • Robotic Arm Integration: Automates tray transfer for freeze drying, enhancing efficiency.
  • Steriliser Interface: Features automated pneumatic doors and inflatable seals for sterility.
  • Vacuum Transfer Chamber: Uses a vacuum lance and cyclone transfer system for aseptic transfer.
  • Tray Wetting Chamber: Ensures tray sterility before transfer.
Design and Ergonomics
Emphasis on ergonomic trials and 3D design technology to prevent operator health issues and design clashes.
Custom Solutions and Integration
Custom barrier systems integrate with Telstar and third-party equipment, offering flexibility, automation, and critical zone protection.
Validation and Safety
Comprehensive validation services include FAT/SAT/DQ/IQ/OQ & PQ protocols. The CTS offers ultimate safety and decontamination ease.
Conclusion
Telstar's systems meet the pharmaceutical industry's evolving needs, ensuring regulatory compliance and providing innovative solutions for sterile manufacturing.
Specifications
The standard range includes five models compatible with various decontamination generators, with an in-house developed plasma charged bio-decontamination system as a cost-effective option.
Additional Resources
A dedicated brochure is available for download from Telstar's website for more detailed information.
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Catalog excerpts

Aseptic Barrier Systems-1

From full filling lines to stand alone single Isolators, barrier systems are designed to provide solutions adhering to regulatory standards and guidelines. Running at positive pressure during normal conditions with auto change to negative in the unlikely event of system breech, when toxic products are involved. Full consideration and design planning is applied to the product and equipment entry and exit from the system to ensure the aseptic conditions are maintained throughout the process. Scope Mobile transfer systems/carts are available with dedicated air handling capabilities. Providing a ISO 5 aseptic environment the cart is complete with a shelf indexing arrangement for the loading/ unloading and transfer of sterile trays from the tray sterilising tunnel to the process Barrier/Isolator. The carts feature a connection port with an inflatable seal, docking takes place under the Isolators unidirectional flow canopy to ensure aseptic conditions. The carts also feature connections and necessary valve arrangement to allow bio-decontamination via a hydrogen peroxide generator. Mobile transfers Fully Compliant Telstar Aseptic Barrier Isolation Systems Telstar Aseptic Barrier Systems are guaranteed to comply with relevant standards and demands set by the regulatory bodies to ensure conformance and clients satisfaction, including: Designed for sterile product and Potent API’s either with low or high OEL requirements. Airflow systems may be uni-directional or turbulent. Interfaced with H2O2 generators to provide validated automated surface sterilisation internal to the Isolator. • ISO 14644-1 Cleanroom & Associated Controlled Environment • FS 209E Airborne Particulate Cleanliness • cGMP Guidelines (current Good Manufacturing Practices) • ISPE guidelines (The Society of Pharmaceutical and Medical Device Professionals) • FDA (Food and Drug Administration • MCA (Medical Control Agency) • American Glovebox Society Guidelines • Autoclave Interface Purpose designed screens ensure Telstar systems are user friendly, whilst availability of password controlled access to different user levels and customisation of operation parameters allow secure management according to client protocols and company quality procedures. Control Systems • Liquid & Powder Filling (vials & trays) Telstar contained transfer system (CTS), independently tested to below 5 nanograms offers ultimate safety, simplicity of operation and is easy to decontaminate. • Lyophiliser Auto Load & Un-Load • Product Transfer • Dirty Tray transfer, Wetting & Removal • Bulk Powder Filling (into kegs) • Bunging / Stoppering / Crimping • Over bagging & Heat Sealing Telstar provides a comprehensive validation service to clients providing FAT/SAT/DQ/IQ/OQ & PQ protocols if required. Telstar Aseptic Barrier systems are supplied with PLC control platforms supported by the latest software and Human machine Interface. The HMI provides full integration with the process equipment. Contained transfer • Sterility Testing Telstar’s standard range of five Sterility Test Isolators are designed to accommodate the rising demand within the Pharmaceutical industry and can be supplied with various industry standard decontamination generators according to choice. Telstar, the only international company offering a complete aseptic production process for the pharmaceutical industry worldwide utilizing in-house technology. Providing product protection in all process areas against external environment, operator and bacterial growth contamination. The active port can be used with a passive canister or bag in/ bag out grommet connection. The purpose of the port is to allow aseptic transfer of materials to and from the Isolator or waste out of the Isolator in a controlled manner, ensuring the integrity of the Isolators internal environment remains intact at all times. Sterility testing Telstar also offers its own in house plasma charged bio-decontamination system, which was developed by Telstar for use in Isolators, providing a unique cost effective alternative. For more information on this range please refer to Telstar’s dedicated brochure available for download from the website. The production site where the products are made has been assessed and given ISO 9001:2008 approval. Designed, manufactured and supplied - high quality integrated systems offering: All equipment is manufactured to allow it to be CE marked in accordance with 98/37/EC Machinery Directive. • Increased efficiency • Automation • Flexibility • Protected critical zones • Environment free from pathogenic micro organisms Custom systems both large & small designed to specific client requirements operating at positive pressure and having controlled environmental internal conditions. Unit 4, Shaw Cross Business Park Dewsbury West Yorkshire WF12 7RF (UK) T. + 44 (0) 1924 455 339 F. + 44 (0) 1924 452 295 BR-ASEPTIC-BARRIER-SYSTEMS-EN-1113 Telstar reserves the right to improvements and specifications changes without notice. Aseptic Barrier Systems

 Open the catalog to page 1
Aseptic Barrier Systems-2

Vacuum transfer chamber Operators work through gloves using a vacuum lance to aseptically transfer the freeze dried product from trays, via a high efficiency cyclone transfer system mounted on a frame above the receiving IBC. As an international leader focused on Quality, Telstar partners with clients to provide high value on a global basis through innovation, advanced technology, absolute reliability and expert project management. In house expertise in design (strengthened with 3D design skills) and manufacture of innovative/custom Barrier Isolation equipment, which requires research and development...

 Open the catalog to page 2
Aseptic Barrier Systems-3

From full filling lines to stand alone single Isolators, barrier systems are designed to provide solutions adhering to regulatory standards and guidelines. Running at positive pressure during normal conditions with auto change to negative in the unlikely event of system breech, when toxic products are involved. Full consideration and design planning is applied to the product and equipment entry and exit from the system to ensure the aseptic conditions are maintained throughout the process. Scope Mobile transfer systems/carts are available with dedicated air handling capabilities. Providing a...

 Open the catalog to page 3

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