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Ultrasonic sensors OsiSense XX

Ultrasonic sensors OsiSense XX
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Ultrasonic sensors OsiSense XX

Product catalog summary
Overview: The OsiSense XX ultrasonic sensors are designed for efficient detection of all materials and objects, regardless of shape, color, or transparency. They offer long-distance proximity detection up to 8 meters and are suitable for severe industrial environments.
Customer Benefits: These sensors provide reliable detection without contact, reducing machine downtime and maintenance costs. They are easy to install with integral connectors and available accessories.
Detection Modes: The sensors operate in three modes:
  • Diffuse Mode: Suitable for flat objects, where the object reflects the ultrasonic wave back to the sensor.
  • Reflex Mode: Ideal for objects that absorb or do not reflect ultrasonic waves, such as sponges or pointed objects.
  • Thru-beam Mode: Best for detecting small objects with high accuracy and switching frequencies.
Product Specifications: The sensors are available in various formats and sizes, with adjustable sensing distances and different output types (PNP/NPN, analogue). They are protected against environmental factors with IP ratings up to IP 69K.
Quality and Standards: OsiSense XX sensors conform to IEC 60947-5-2 standards and are tested for reliability in harsh environments. They are resistant to various chemicals and suitable for the food and beverage industry.
Recommendations: These sensors are intended for standard industrial applications and are not suitable for safety applications. For safety solutions, refer to the Preventa catalogue.
Operating Principle: The sensors use ultrasonic waves to detect objects by measuring the time between wave transmission and echo reception. They consist of a high voltage generator, a piezoelectric transducer, a signal processing stage, and an output stage.
Overview of Ultrasonic Sensors: Ultrasonic sensors operate by emitting a sound wave that travels through the air and reflects off objects back to the sensor. The time taken for the echo to return is measured to determine the presence and distance of objects. These sensors are advantageous as they do not require physical contact, can detect objects regardless of color, and are robust against industrial environments.
Key Specifications: The document defines several terms according to IEC 60947-5-2 standards, such as nominal sensing distance, detection zone, minimum and maximum sensing distances, assured operating distance, blind zone, differential travel, repeat accuracy, and overall beam angle. These specifications are crucial for understanding the sensor's capabilities and limitations.
Advantages of Ultrasonic Detection: Ultrasonic sensors offer several benefits, including non-contact detection, the ability to detect any material without adjustment, precise teach mode for setting detection zones, and resistance to harsh environments. They also have solid-state components, ensuring a long service life.
Output Types: The sensors provide various output types, including digital outputs for object detection and analog outputs for systems requiring proportional distance signals. The document details the logic of NO (normally open) and NC (normally closed) contacts and the wiring techniques for different sensor types.
Installation and Setup: The document provides guidelines for mounting, electrical connections, and precautions to avoid interference between sensors. It emphasizes the importance of adhering to minimum distances between sensors and provides torque specifications for mounting.
Operating Modes: Ultrasonic sensors can operate in diffuse mode, reflex mode, and thru-beam mode. Each mode has specific applications and advantages, such as long detection distances in thru-beam mode and adaptability to irregular object shapes in reflex mode.
Environmental Considerations: Factors such as air currents, temperature gradients, and sound-absorbing materials can affect sensor performance. The document advises on mitigating these influences to ensure reliable operation.
Power Supply and Cabling: Recommendations are provided for DC and AC power supplies, including considerations for voltage limits and ripple. The document also advises on cable length and separation of control and power cables to minimize electrical interference.
Specifications: The document lists numerous product references, each associated with a specific index number. These references likely correspond to different models or configurations of sensors and related equipment.
Procedures: The document mentions teaching procedures for sensors, such as '1st teach on D1' and '2nd teach on D2', indicating steps for configuring or calibrating the sensors.
Technical Characteristics: Key technical terms include sensing range, adjustable sensing range, blind zone, rising and falling ramp output signals, and output specifications (e.g., 0 V/4 mA, 10 V/20 mA).
Recommendations: Users and integrators are advised to perform comprehensive risk analysis, evaluation, and testing of the products for their specific applications. The document disclaims liability for misuse of the information provided.
Manufacturer Information: The document is designed and photographed by Schneider Electric, with the head office located in Rueil-Malmaison, France. The company's website is www.tesensors.com.
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Catalog excerpts

Ultrasonic sensors OsiSense XX-1

Ultrasonic sensors OsiSense XX Catalogue

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Ultrasonic sensors OsiSense XX-3

Optimise detection with OsiSense XX Detect all types of objects in all types of applications with OsiSense™ XX ultrasonic sensors. These ultrasonic sensors offer an efficient solution for reliable and high performance detection at distances of up to 8m, this being mainly due to the mode window*. * The mode window enables suppression of the foreground and the background using the same sensor. A technology suited to your needs Detection of all materials 3 modes for assuring efficient detection Detection of all objects irrespective of shape Long distance proximity detection Up to 50 mm for all types...

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Ultrasonic sensors OsiSense XX-4

A technology suited to your needs Ultrasonic sensors enable detection, without contact, of any object in severe industrial environments, irrespective of its: • material (metal, plastic, wood, cardboard, etc.), • nature (solid, liquid, powder, paste, etc.), • colour, • degree of transparency. of materials detected in all applications The ultrasonic sensors are simple to install due to their integral connector and availability of cabling and fixing accessories. 3 modes for assuring efficient detection Diffuse mode The object reflects the ultrasonic wave back to the sensor which, in turn, changes...

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Ultrasonic sensors OsiSense XX-5

Long distance proximity detection The use of ultrasonic technology now makes it possible to obtain much longer detection distances. The new OsiSense XXV Ø18 ultrasonic sensors enable detection from 0 to 50 mm (i.e. 2.5 times more than standard products on the market) irrespective of the environment or object material and colour. detection distance In cases where detection distances for moving metal parts are very short, there is always a risk of the sensor being damaged on the slightest impact or knock. Increasing the detection distance of the moving metal parts assures safety of the sensor....

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Ultrasonic sensors OsiSense XX-6

Selection guide based on application Detection “Digital” Machine part Vibrating bowl Conveying Presence Absence Transparent bottles

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Ultrasonic sensors OsiSense XX-7

Diffuse mode Reflex mode Thru-beam mode Regulation "Analogue output" Packaging Handling Level monitoring elevating table boarding bridge

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Ultrasonic sensors OsiSense XX-8

Ultrasonic sensors Selection guide Applications Detection of any object, without physical contact, irrespective of: material (metal, plastic, wood, cardboard, etc.), nature (solid, liquid, powder, etc.), colour, degree of transparency, etc. Sensors with solid-state digital output Cylindrical type Assured operating distance (mm) Adjustable using Fixed teach mode PNP/NPN NPN or PNP PNP/NPN PNP/NPN Power supply 12...24 V c with protection against reverse polarity Sensor type Sensors with analogue output Cylindrical type Dimensions (mm) Adjustable using teach mode Adjustable using teach mode Power...

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Ultrasonic sensors OsiSense XX-9

Cylindrical type Flat format Application, monitoring 2 levels Ø 30 (M30 x 1.5) 2 3 1 m/2 m depending on model 8 m (adjustable) (adjustable) – Adjustable using teach mode Adjustable using teach mode Adjustable using teach mode Connector M12 on flying lead 12...24 V c with protection against reverse polarity Adjustable using teach mode 4-20 mA Adjustable using teach mode 4-20 mA

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Ultrasonic sensors OsiSense XX-10

Quality, standards and certifications Ultrasonic sensors Quality control The OsiSense XX ultrasonic sensors are subjected to special precautions in order to guarantee their reliability in the most arduous industrial environments. b Qualification A qualification procedure on the characteristics of OsiSense XX ultrasonic sensors is carried out in our laboratories. b Production The electrical characteristics, sensing distances at the ambient temperature and operating temperatures are 100% verified. Sensors are statistically selected during the course of production and subjected to monitoring tests...

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Ultrasonic sensors OsiSense XX-11

General (continued) Ultrasonic sensors Recommendations The ultrasonic sensors are designed for use in standard industrial applications involving presence detection. Since these sensors do not incorporate a redundant electrical circuit, they are not suitable for use in safety applications. For safety applications, please refer to our “Safety functions and solutions using Preventa” catalogue. Principle of ultrasonic detection Presentation Ultrasonic sensors enable detection, without contact, of any object irrespective of its: b material (metal, plastic, wood, cardboard, etc.), b nature (solid,...

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Ultrasonic sensors OsiSense XX-12

Ultrasonic sensors General (continued) Definitions The terms listed below are defined by the standard IEC 60947-5-2: Blind zone b Nominal sensing distance (Sn) Conventional value for indicating the sensing distance. It does not take into account manufacturing tolerances nor variations caused by external conditions such as voltage and temperature. Detection zone (Sd) Standard metal target Overall beam angle b Minimum sensing distance Lower limit of the specified detection zone. Reference axis Minimum sensing distance Assured operating distance (Sa) b Detection zone (Sd) Zone in which the sensor...

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Ultrasonic sensors OsiSense XX-13

Ultrasonic sensors General (continued) Digital outputs No object present Diffuse mode b Ø 12 sensor v Green LED (power on) v Yellow LED (object present) b Ø 18 sensor, sensitivity 500 mm (except thru-beam versions XXT18 and XXR18) v Yellow LED (object present) or green LED (power on) + user assistance when adjusting the detection zone b Ø 30 sensor v Multicolour LED for assisting the user when adjusting the detection distance v Yellow LED (object present) v Analogue version with LED (object present, with luminosity increasing as output signal increases) Reflex mode Object present (2) Diffuse...

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Ultrasonic sensors OsiSense XX-14

General (continued) Power supply Ultrasonic sensors Sensors for DC circuits b DC source: Check that the voltage limits of the sensor and the acceptable level of ripple, are compatible with the supply used. b AC source (comprising transformer, rectifier, smoothing capacitor): The supply voltage must be within the operating limits specified for the sensor. Where the voltage is derived from a single phase AC supply, the voltage must be rectified and smoothed to ensure that: - the peak voltage of the DC supply is lower than the maximum voltage rating of the sensor. Peak voltage = nominal voltage...

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