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Safety light curtains XUSL range

Safety light curtains XUSL range
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Safety light curtains XUSL range

Product catalog summary
Overview
Safety light curtains from the XUSL range are designed to protect personnel by stopping hazardous machinery movements when a light beam is interrupted. They comply with European directives and standards, ensuring high safety levels in industrial environments.
Directives and Standards
The XUSL2 and XUSL4 models conform to the European Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and Electromagnetic Compatibility Directive 2014/30/EU. They are certified by cULus, EAC, RCM, and TÜV.
Application Sectors
These safety light curtains are suitable for environments with hazardous machinery, including robotic systems, assembly lines, and machine tools, particularly in industries such as agri-food, mechanical, and hydraulic presses.
Safety Rules
The design and control systems of machines must ensure immediate stopping of hazardous movements when the light curtain's beams are broken. Installation must prevent entry into the protected zone without beam interruption.
Positioning of Safeguards
According to EN/ISO 13855, the safety distance between the light curtain and the hazardous zone is calculated using specific parameters, including approach speed and response time. Special rules apply for metalworking presses.
Functions and Definitions
Safety light curtains operate using infrared beams to detect interruptions. Type 2 and Type 4 curtains differ in architecture and application suitability, with Type 4 offering higher safety for moderate to high-risk environments.
Risk Assessment
Risk assessment is crucial for selecting the appropriate safety light curtain. Standards provide guidelines for evaluating hazards, but specific methods are not prescribed.
Response Time
The total response time is a critical factor in safety distance calculations, comprising the device's response time and the machine's stopping time.
Sensing Distance
XUSL light curtains offer selectable short and long sensing distances to accommodate different application needs.
Sensing Distances for Safety Light Curtains
  • XUSL2E: Hand and body detection ranges from 0-4 m (short) to 0-12 m (long).
  • XUSL4E: Finger detection ranges from 0-3 m (short) to 1-6 m (long); hand and body detection ranges from 0-4 m (short) to 0-12 m (long), with increased distances up to 10 m (short) and 20 m (long).
  • IP69K Sealed Tube: Provides additional protection, with hand detection ranging from 0-3 m (short) to 3-10 m (long).
  • XUSL4M with Muting: Hand and body detection ranges from 0-4 m (short) to 0-12 m (long).
Operational Modes
  • Automatic/Manual Start: In AUTO mode, the system resets automatically when the detection zone is clear. In MANUAL mode, a reset button is required.
  • External Device Monitoring (EDM): Ensures external devices respond correctly to light curtain outputs.
  • Test Function: Simulates entry into the detection zone to verify system operation.
Muting Function
  • Temporarily suspends protection to allow objects to pass without interrupting the process. Built-in for XUSL4M and available with XPSLCMUT1160 module for XUSL2E and XUSL4E.
Installation Precautions
  • Ensure correct alignment of transmitter and receiver to avoid stray reflections.
  • Minimum distance from reflective surfaces is specified to prevent interference.
  • Mutual interference can be minimized by strategic placement of light curtains.
Environmental Considerations
  • Designed to withstand electromagnetic and light interference as per EN/IEC standards.
Additional Safety Measures
  • Light curtains provide a stop signal, not a control instruction. Additional protection devices may be required to prevent access to hazardous zones.
Technical Specifications
  • Various models offer different resolutions and sensing distances, with mission times of 20 years and operating temperature ranges from -30°C to +55°C.
Specifications
- Conforms to IEC 60947-5-1 with AC-15 utilization category at 230 V a/2 A and DC-13 utilization category at 24 V c/2 A.
- Safety relay outputs have a B10d of 800,000.
- Operating temperature range is 0°C to +55°C.
- Can connect up to 2 photo-electric sensors (24 V c, PNP “dark on”).
- Mission time (TM) is 20 years.
Module for Muting Function
- Uses screw terminals with a maximum response time of 20 ms.
- PFHD (Probability of dangerous failure per hour) ranges from 6.42 x 10-9 to 5.03 x 10-8.
- Reference: XPSLCMUT1160, Weight: 0.150 kg.
Power Supplies
- Single-phase or 2-phase connection with input voltage of 100-120 V a or 200-500 V a.
- Output voltage ranges from 24 to 28.8 V c with nominal power options of 72 W, 120 W, and 240 W.
- References: ABL8RPS24030, ABL8RPS24050, ABL8RPS24100 with weights of 0.300 kg, 0.700 kg, and 1.000 kg respectively.
Mounting Accessories
- Includes bases, anti-vibration kits, and brackets for various configurations and heights.
- Aluminum mounting columns and rails are available with or without mirror adapters.
- Various protective covers and clamps are available for different light curtain models.
Safety Light Curtains
- Type 4 safety light curtains with built-in muting function, configurable by wiring or software.
- Available in advanced and basic models with different resolutions and sensing distances.
- Operating temperature range: -30°C to +55°C, with a mission time of 20 years.
Muting Arms
- L-configuration and T-configuration muting arms available for different applications.
- Designed for one-way or two-way muting functions with various sensing distances and sensor types.
- Suitable for high-speed conveyors and detection of transparent materials.
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Catalog excerpts

Safety light curtains XUSL range-1

Safety light curtains XUSL range Catalogue Simply easy!

 Open the catalog to page 1
Safety light curtains XUSL range-2

Safety detection solutions Safety light curtains. XUSL range ■ General □ Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 □ Directives and standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 □ Application sectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 □ Safety rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 □ Positioning of safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . ....

 Open the catalog to page 2
Safety light curtains XUSL range-3

Safety detection solutions Safety light curtains XUSL range Safety light curtains are electro-sensitive protective equipment (ESPE) designed to help protect people operating or working in the vicinity of machinery, by stopping the hazardous movement of parts as soon as one of the light beams is broken. In particular, they provide protection to help ensure the safety of personnel operating hazardous machinery (Annex IV of the Machinery Directive 2006/42/EC), but they are equally suitable for use with many other types of machine. They help to protect personnel while allowing free access to machines....

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Safety light curtains XUSL range-4

Safety detection solutions General (continued) Safety light curtains XUSL range Standard EN/ISO 13855 (1) defines the parameters for the positioning of safeguards. In particular: - the safety distance between the light curtain and the hazardous zone - the body approach speed - multi-beam devices - multiple single-beam light curtains (2, 3, or 4 beams) Hazardous zone Light beams Optical axis Calculation of the minimum safety distance S between the light curtain and the hazardous zone: S = K (t1 + t2) + C (general formula) S = minimum distance in mm K = approach speed of body (or part of the body)...

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Safety light curtains XUSL range-5

General (continued) Safety detection solutions Safety light curtains XUSL range Functions and definitions Resolution (R) This is the smallest diameter (of an object) that type 4 or type 2 safety light curtains are able to detect with absolute certainty. R R=P+E P: distance between the mid point of the 2 adjacent light beams E: diameter of the light beams R: resolution (or detection capability) Protected height (Hp) The protected height is the zone (or height) within which an object of diameter at least equal to the resolution (or detection capability) R is detected with absolute certainty. R...

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Safety light curtains XUSL range-6

Safety detection solutions General (continued) Safety light curtains XUSL range Functions and definitions (continued) Operation of a safety light curtain A safety light curtain is an optical protection system with infrared beams that provides protection for operators in the vicinity of hazardous zones. Any moving parts in this zone are stopped if at least one of the light beams is broken. The system comprises a transmitter and a receiver positioned facing each other and controlled by a microprocessor. They are not physically interconnected. A row of diodes in the transmitter emits infrared beams...

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Safety light curtains XUSL range-7

General (continued) Safety detection solutions Safety light curtains XUSL range Functions and definitions (continued) Risk assessment Risk assessment and risk reduction form part of an iterative process described in standards EN ISO 12100, IEC 61496-1, IEC 61508 and IEC 62061 (SIL), and EN/ISO 13849 (PL). There are different techniques for evaluating hazards, none of which can be considered as the best risk assessment method. The standards describe general principles, but do not specify precisely what to do in each case. For safety-related data, refer to the PFHd (Probability of dangerous Failure...

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Safety light curtains XUSL range-8

General (continued) Safety detection solutions Safety light curtains XUSL range Functions and definitions (continued) Selecting the sensing distance Two different maximum sensing distances can be selected for each XUSL4 and XUSL2 safety light curtain: short and long. Both sensing distances can be selected by wiring. Sensing distance for XUSL2E safety light curtains Hand and body detection, standard sensing distance: Short sensing distance: 0…4 m. Long sensing distance: 0…12 m Sensing distance for XUSL4E safety light curtains Finger detection, standard sensing distance: Short sensing distance:...

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Safety light curtains XUSL range-9

General (continued) Safety detection solutions Safety light curtains XUSL range Functions and definitions (continued) External device monitoring External device monitoring (EDM) is an important safety function. It monitors the interface between the safety light curtains and the protected machine: b to check that the external devices, such as contactors and relays, are responding correctly to the light curtain outputs b to detect any inconsistency between the two external control devices that could prevent a stop command from reaching the equipment connected downstream (e.g. power contactors or...

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Safety light curtains XUSL range-10

General (continued) Safety detection solutions Safety light curtains XUSL range Functions and definitions (continued) Master/slave multi-segments for type 4 light curtains (XUSL4E only) Master/slave multi-segment light curtains - example of daisy-chained function: START WEAK Master (transmitter) Master (receiver) Slave 2 (transmitter) Slave 2 (receiver) Slave 1 (transmitter) Slave 1 (receiver) Multi-segments help protect multiple zones via a series connection. Only the first segment, known as the “master”, is connected to the control cabinet or enclosure. This master segment, which can detect...

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Safety light curtains XUSL range-11

Safety detection solutions General (continued) Safety light curtains XUSL range Installation precautions Reflective surface positioned sideways: Reflective surface The devices must be installed such that the transmitter and associated receiver are mounted facing each other and correctly aligned for both height and angle. The aperture angle of the optics and transmitter/receiver alignment tolerance are: α = 2.5° (type 4) α = 5° (type 2) Perimeter of hazardous zone P (1) Optical axis (2) Operating width of light beam (3) Reflective surface (4) Reflected beam (prevents light beam being broken) T:...

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