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TapTone® DSC

TapTone® DSC

TapTone® DSC

Product catalog summary
Overview of Dual Sensor Compression Technology
The TapTone Dual Sensor Compression (DSC) technology is designed to detect and reject leaking and damaged flexible containers at high production line speeds of up to 1.52 m/sec (300 ft/min). The system uses dual parallel belts to apply force to the container's sidewall, compressing its headspace for comparative measurements at the infeed and discharge points, thus eliminating typical product and container variations.
Key Benefits
  • Rapid on-line inspection with speeds up to 1.52 m/sec (300 ft/min).
  • Accurate leak detection for leaks as small as 0.152 mm (0.006 in), depending on application and container.
  • User-friendly operation with a large color touch screen and icon-driven menus.
  • Capability for combined inspections on a single controller, supporting up to four primary inspections.
  • Two independently operated reject outputs for sorting and rejection.
  • Compliance with CE requirements, UL, and CUL approvals.
Applications
  • Leak detection in various container types including plastic containers, food/dairy cups, hot-filled containers, stand-up pouches, tubes, blow/fill seal vials, and single-serve trays and tubs.
Advanced Features
The DSC sensor is equipped for inspecting flexible containers for micro leaks, fill level, cap inspection, and label detection. It is available in standard and low-profile configurations for small container handling.
General Specifications
  • Maximum operating speed: 1.52 m/sec (300 ft/min).
  • Standard conveyor height range: 91.4 cm to 132 cm (36 in to 52 in).
  • Optional conveyor height: 121.9 cm to 162.5 cm (48 in to 64 in).
  • Maximum belt opening: 159 mm (6.25 in).
  • Digital outputs: 8; Digital inputs: 4.
  • Stainless steel shaft encoder.
  • Standard AC line voltage: 230 VAC, 1-phase; Optional: 460 VAC, 3-phase.
  • Stainless steel enclosure with NEMA-4X, IP65 rating.
Software & Networking Capabilities
  • Remote diagnostics and support for multiple languages.
  • Storage for multiple product setups.
  • Support for industrial Ethernet protocols (EtherNet/IP and Modbus TCP).
  • Multi-level password protection.
System Options
  • Air pressure monitoring with alarm signals.
  • Belt wash system for cleaning and drying compression belts.
  • Pneumatic ram and standing rejection systems.
  • TDLC sensor for testing foil and plastic film sealed containers.
Compatibility
The DSC sensor is compatible with systems like T4000 HMI and PRO Series and can be added as an upgrade to existing systems, requiring a TapTone user interface for operation.
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Catalog excerpts

TapTone® DSC-1

DUAL SENSOR COMPRESSION TECHNOLOGY Advanced Leak Detection for Flexible Containers The TapTone Dual Sensor Compression (DSC) sensor is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh environments. When combined with optional sensors, this system will also perform fill level inspection, cap inspection and label detection. The sensor is available in a low profile format for small container handling. DSC Dual Sensor Compression Inspection for leaks, fill level, and physical defects on flexible plastic containers. Available in Standard or Low Profile configuration. • Rapid on-line inspection: up to 1.52 m/sec • eak detection in plastic containers L • ccurate leak detection as small as 0.152 mm A (0.006 in). Application & container dependent • eak detection in food/dairy cups L • eak detection in hot filled L plastic containers • Easy operation & product set-up using a large color touch screen and icon driven menus • eak detection in stand up pouches L • Combined inspections on a single controller: Up to 4 primary inspections (Dual Compression, X-ray, Acoustic, Proximity) • eak detection in blow/fill seal vials L • eject and sort with 2 independently operated R reject outputs • eak detection in tubes L • eak detection in single serve size L trays and tubs • Meets CE requirements, UL and CUL approved Dual Sensor Compression Technology Detects and rejects leaking and damaged flexible containers at production line speeds up to 1.52 m/sec (300 ft/min). The system is designed with dual parallel belts suspended over the customer’s existing conveying system. As the container passes through the system, the dual parallel belts apply force to the sidewall of the container. This action compresses the headspace of the container which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing readings on the same container at the infeed and discharge of the system eliminates the effects of typical product and container variations. p apTone DSC Standard Profile T p apTone DSC-LP Low Profile T

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TapTone® DSC-2

SYSTEM SPECIFICATIONS General Specifications Standard Conveyor Height Range Optional Conveyor Height (leg extensions) Belt Opening (maximum) Digital Outputs Digital Inputs Shaft Encoder Stainless steel AC Line Voltage (standard) AC Line Voltage (option) Alarm Outputs Reject Outputs Side View DSC Sensor Side View Material & Control Enclosure Enclosure Environmental Rating Stainless steel, NEMA-4X, IP65 rated Transport Deck Materials Stainless steel Frame Material Finish Stainless steel Software & Networking Capabilities Remote Diagnostics Supports Multiple Languages (user interface dependent)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.