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TapTone 4000 dual sensor compression

TapTone 4000 dual sensor compression

TapTone 4000 dual sensor compression

Product catalog summary
Overview
The TapTone 4000-DSC utilizes Dual Sensor Compression Technology to detect and reject leaking and damaged flexible containers at high production speeds. It features dual parallel belts that compress the container's headspace, allowing for comparative measurements to identify leaks.

Key Benefits
  • Rapid inspection speeds up to 1.52 m/sec (300 ft/min).
  • Accurate detection of leaks as small as 0.152 mm (0.006 in).
  • User-friendly operation with a large color touch screen.
  • Supports up to four primary inspections on a single controller.
  • Complies with CE, UL, and CUL standards.
  • Available in a Low Profile format for small containers.

Applications
  • Leak detection in various container types including plastic containers, food/dairy cups, hot-filled containers, stand-up pouches, tubes, blow/fill seal vials, and single-serve trays and tubs.

Advanced Features
The system is designed for harsh environments and can be equipped with optional sensors for fill level inspection, cap inspection, and label detection.

Specifications
  • Operating speed: 1.52 m/sec (300 ft/min).
  • Conveyor height range: 91.4 cm-132 cm (36 in-52 in), with optional extensions.
  • Belt opening: 159 mm (6.25 in).
  • Digital outputs: 8; Digital inputs: 4.
  • AC line voltage: 230 VAC, 1-phase (standard) or 460 VAC, 3-phase (optional).
  • Enclosure: Stainless steel, NEMA-4X, IP65 rated.
  • Touch screen display: 25.4 cm (10 in) color HMI.

System Options
  • Air pressure monitoring with alarm signals.
  • Belt wash system for cleaning and drying belts.
  • Cap inspection for missing or misaligned caps.
  • Down bottle inspection for fallen bottles.
  • Various rejector systems and reject verification.
  • Trigger blow-off for lens cleaning in harsh environments.
See more

Catalog excerpts

TapTone 4000 dual sensor compression-1

DUAL SENSOR COMPRESSION TECHNOLOGY Package Inspection Systems A Teledyne Technologies Company UUML 31 AO UK LUNirKtSSlUN ItLhNULUUÏ U Advanced Leak Detection for Flexible The TapTone 4000-Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh environments. When combined with optional sensors, this system will also perform fill level inspection, cap inspection Dual Sensor Compression Inspection for leaks, fill level, and physical defects on flexible plastic containers. Profile configuration. • Rapid on-line inspection: up to 1.52 m/sec • Accurate leak detection as small as 0.152 mm (0.006 in). Application & container dependent • Easy operation & product set-up using a large color touch screen and icon driven menus • Combined inspections on a single controller: Up to 4 primary inspections (Dual Compression, X-ray, Laser, Acoustic, Proximity) • Reject and sort with 2 independently operated reject outputs • Meets CE requirements, UL and CUL approved • Available in a Low Profile format for small Leak detection in plastic containers • Leak detection in food/dairy cups • Leak detection in hot filled plastic containers • Leak detection in stand up pouches • Leak detection in tubes • Leak detection in blow/fill seal vials Leak detection in single serve size Dual Sensor Compression Technology Detects and rejects leaking and damaged flexible containers at production line speeds up to 1.52 m/sec (300 ft/min). The system is designed with dual parallel belts suspended over the customer's existing conveying system. As the container passes through the system, the dual parallel belts apply force to the sidewall of the container. This action compresses the headspace of the container which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing readings on the same container at the infeed and discharge of the system eliminates the effects of typical product and container variations. ▲ TapTone T4000-DSC Standard Profile

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TapTone 4000 dual sensor compression-2

SYSTEM SPECIFICATIONS General Specifications Standard Conveyor Height Range Optional Conveyor Height Belt Opening (maximum) Digital Outputs Digital Inputs Shaft Encoder AC Line Voltage (standard) AC Line Voltage (option) Alarm Outputs Reject Outputs Stainless Steel Material & Control Enclosure Enclosure Environmental Rating Transport Deck Materials Frame Material Finish Touch Screen Display Stainless steel, NEMA-4X, IP65 rated Stainless steel Stainless steel Software & Networking Capabilities Remote Diagnostics Supports Multiple Languages Stores Multiple Product Set-Ups Supports Industrial Ethernet...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.