High Voltage Cable Bend Radius Formulas FEP (Fluorinated Ethylene Propylene) Cable. Features and Properties FEP Cable With Silicone Rubber Coating FEP Cable With Silicone Rubber Coating and Woven Nomex Jacket Silicone Rubber Cable High Voltage Coaxial/Shielded Cable Micro Flex Cable Low Voltage Micro Flex Cable High Voltage Micro Flex Cable Hi/Bus High Voltage Bus Line “Quiet Line” Distributed Loss R.F. Attenuation Line Cable Conductor Data: Conductor size, Stranding and Current Ratings Index by Part Number Inside Back Cover

Introduction Reynolds Industries, Incorporated was established in 1948 and is now known worldwide for its range of high voltage products for use up to 75 KVDC. These products include connectors, cable assemblies, high voltage capacitors, spark gaps and a product line of high voltage cable. The high voltage wire and cable line is now complemented with Micro Flex, a product line of highly flexible wire and cable for both high and low voltage applications and an expansion of “Quiet Line,” Reynolds high voltage Distributed Loss R.F. Attenuation Cable. Wire and cable supplied by Reynolds Industries...

High Voltage Wire and Cable High Voltage Cable The high voltage wire and cable specified in this catalog is used in a wide spectrum of industry: • Travelling wave tubes, magnetrons and klystrons • Laser systems: rangefinders, ring laser gyroscopes and night vision systems • Cathode Ray Tubes (CRT) • High energy physics research • High voltage power supplies Our customers are typically manufacturers of radar, ECM, laser and cockpit displays, satellite propulsion, missiles, medical, X-Ray equipment, ordnance systems and a wide range of other high voltage applications. The minimum order quantity is...

Extruded FEP insulated high voltage wire and cable offers exceptional dielectric strength without the disadvantages common to equally rated silicone rubber insulated cables. As a result, cable assemblies or cable bundles are of smaller diameter and therefore take up substantially less volume and have a smaller bend radius which allows the designer to better utilize the space within the system. It has good corona inception qualities and its construction gives it excellent durability and resistance to dielectric/cooling fluid degradation. While difficult to bond to, with the use of Reynolds proper...

High Voltage Wire FEP Wire Attributes CONDUCTOR OPERATING VOLTAGE (KVDC) Color: Natural Ordering: Use Part Number and specify length in feet/meters Note: Pre-conditioning of FEP wire or cable is recommended because FEP insulation will shrink when exposed to temperature cycling. Pre-conditioning should be conducted in an air circulating oven at 204°C (400°F) for one hour. Pre-conditioning should only be performed on cut lengths prior to stripping and any termination procedure. No attempt should be made to condition wire or cable in bulk form or while spooled. PART NUMBE

Silicone Coated FEP Wire CONTINUOUSLY COATED SILICONE RUBBER SURFACE FEP INSULATION Silicone Coated FEP Wire Silicone coated FEP wire is processed with a uniform silicone rubber coating applied to a prepared surface in the form of a thin wall. This continuous coating provides potting characteristics similar to silicone rubber wire and allows the user to achieve a superior dielectric bond when using silicone rubber potting materials or adhesives. Silicone Coated FEP Wire Attributes CONDUCTOR Ø OVER SILICON COATING OPERATING VOLTAGE (KVDC) PART NUMBER Color: Natural. Other colors available on special...

Silicone Coated FEP Cable With Nomex™ Woven Protective Jacket CONTINUOUSLY COATED SILICONE RUBBER SURFACE NOMEX™ WOVEN JACKET Silicone Coated FEP With Nomex Jacket Silicone coated FEP is processed with a silicone rubber coating applied to the etched surface in the form of a thin wall. This continuous coating provides potting characteristics similar to silicone rubber cable and allows the user to achieve a superior dielectric bond when using silicone rubber potting or adhesives. With the addition of a Nomex woven jacket over the silicone coated surface of the FEP insulation, the cable offers excellent...

Silicone Rubber Wire and Cable Non-Shielded and Shielded Silicone Rubber Silicone rubber insulated high voltage wire and cable offers excellent dielectric strength and flexibility. Operation over a wide temperature range and ease of silastic bonding are other outstanding characteristics of silicone rubber cable. The cable is susceptible to pin-hole breakdown and cannot tolerate some dielectric/coolant fluids. Corona Resistant Silicone Rubber cable Corona resitant silicone rubber cable with a semiconductive layer is also available from Reynolds. The construction of this cable creates a voltage gradient...

High Voltage Coaxial/Shielded Cable SHIELD CONDUCTOR OUTER JACKET High Voltage Coaxial/ Shielded Cable The coaxial and shielded cables shown below have been used in both military and industrial high voltage applications including Radar, ECM systems, power supplies and instrumentation. Many of the cables have controlled impedance. Figures for inductance and loop resistance (shield coupled to center conductor) are available upon request. 167-2669 and 178-8793 cables have controlled impedance, inductance and capacitance for fast response times and are used extensively to connect Exploding Bridgewire...

Micro Flex Wire and Cable Micro Flex Reynolds has developed a range of highly flexible cables that are particularly suitable to the aircraft environment. This technology is a direct result of our research into durable and flexible cable assemblies needed for Helmet Mounted Display (HMD) systems. The wire utilized in these cable assemblies has a PFA insulation and all of the conductors are high strand count silver plated copper. They are durable and have excellent tolerance to work hardening environments. They have been designed to operate over a wide temperature range of -55°C to +125°C at their...