HIGH VOLTAGE WIRE AND CABLE PRODUCTS
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Quality Policy Teledyne Reynolds Inc. 5005 McConnell Avenue Los Angeles, California 90066 Tel: (310) 823-5491 Fax: (310) 822-8046 www.TeledyneReynolds.com ReynoldsInc@Teledyne.com Teledyne Reynolds, Inc. strives to satisfy customer expectations by providing quality products, on time, and in compliance with customer requirements. As an organization, we are committed to continual process improvement and employee development. In support of these objectives, quality objectives are established, measured, reported, and periodically reviewed for continuing suitability. Teledyne Reynolds UK Navigation House, Canal View Road Newburry, Berkshire RG14 5UR England Tel: +44 (0)1635 31137/262200 Fax: +44 (0)1635 521936 www.TeledyneReynolds.co.uk TRLSales@teledyne.com Teledyne Reynolds, Inc. holds quality certifications for the following: w ISO9001:2008 w IPC 610/620 w AS9100C w J-STD-001 INTRODUCTION Teledyne Reynolds, Inc. (TRI) supplies wire and cable to the Defense, Medical, Instrumentation and Aerospace industries that Statement of Warranty For a complete set of Teledyne Reynolds terms and conditions that expressly apply to all sales, please go to http://www.teledynereynolds.com/pdf/Terms_and_Conditions_of_Sale.pdf are designed to reliability operate at voltages up to 120 kVDC. Taking advantage of our six decades of experience working in areas such as high voltage induced electric fields, high dielectric Patent and Trademark Notices 1. ©Copyright by Teledyne Reynolds, Inc. All international rights reserved. 2. Teledyne Reynolds, Inc. products are covered by U.S. and foreign patents and/or patents pending. 3. Specifications in this printed piece are subject to change without prior notice. 4. Unless otherwise noted, dimensions in this printed piece are shown in inches over the millimeter equivalent. 5. TEFLON® and NOMEX® are registrered trademarks of Dupont. 6. Coolanol® is a registered trademark of Exxon Mobil. strength materials and low partial discharge interconnect design to create products far superior to the traditional wire market. TRI has also continued to meet the demands of customers to design and manufacture high performance cables that are lighter, smaller and more flexible. Approved for Public Release: MP/022/15 The wire products supplied by Teledyne Reynolds are used extensively in; w HV Power Supplies w Satellite Propulsion w High Energy Physics w Cathode Ray Tubes (CRT) w Traveling Wave Tubes (TWT) w Electronic Countermeasures w RADAR / LIDAR w Photomultiplier Tubes w Ordinance Systems w Magnetrons w Klystrons w Laser TRI welcomes the opportunity to work with you on your current wire and cable requirements and to assist you in developing interconnect products for your next generation high reliability systems.

Heritage Quality Performance INDEX BY PART NUMBER Heritage Quality Performance The Heritage of Teledyne Reynolds, Inc. Part Number Part Number Part Number Part Number Teledyne Reynolds was founded in 1948 in Culver City, California. The company started as a precision machine shop serving the aircraft industry. In 1949 the company added a plastic molding capability and began molding insulators for electrical connectors. The 1960s proved to be a significant decade in the design and production of high voltage connectors and cable assemblies. The Series 31 connectors and their incorporation into...

Heritage Quality Performance CABLE CONDUCTOR DATA SIZE • STRANDING • CURRENT RATING Approximate Diameter Cross Section Current Rating Approximate Diameter Cross Section Current Rating Heritage Quality Performance High Voltage Wire and Cable General Information Properties of Insulation and Jacket Materials Information FEP (Fluorinated Ethylene Propylene) w Ready-to-BondTM FEP with Silicone Rubber Coating w Ready-to-Bond FEP with Silicone Rubber Coating and Woven Nomex® Jacket w Ready-to-BondTM PFA with Silicone Rubber Coating PTFE (Polytetrafluoroethylene) w PTFE w Ready-to-Bond Etched PTFE...

Heritage Quality Performance Hi/PureTM LOW CORONA DISCHARGE OPTION HIGH VOLTAGE WIRE Teledyne Reynolds can apply the Hi/PureTM Low Corona TRIvisionTM Visual Inspection Discharge option to any new or existing PFA wire designs that The wire products supplied by Teledyne Reynolds are used extensively in the Aerospace, Test and Measurement, Medical, and Defense industries where components are being designed into systems for use well into the 21st century. The recurring theme in these industries is the need for cables with higher performance characteristics but smaller diameters, lower weight,...

SEMI-CONDUCTIVE SILICONE RUBBER Shielded Cable (continued) Figures 5a and 5b show the electrostatic field in a shielded cable with and without semi-conductive layers. Note the even field distribution of the Semi/Con™ cable as compared to a shielded cable without the semi-conductive layers. Figure 5a - E-field in a basic coaxial silicone cable Figure 5b - E-field in a Semi/Con™ cable Figure 6 shows the electrical stress comparison between standard coax wire and Semi/Con™ wire. As depicted in Figure 1, what's being referred to as a "valley" is the area between conductors and "peak" is the...

Heritage Quality Performance HIGH VOLTAGE WIRE AND CABLE GENERAL INFORMATION Corona or Partial Discharge Customers with concerns about partial discharge, also known as corona, should consult Teledyne Reynolds’ Engineering Department before selecting a high voltage wire product. Teledyne Reynolds is extremely knowledgeable concerning the origins of corona, how it effects the reliability of a product and can apply design driven remedies to prevent its inception. Teledyne Reynolds is noted in the industry for its corona detection equipment and technical competence in analyzing the existence...

Heritage Quality Performance SEMI/CONTM SEMI-CONDUCTIVE SILICONE RUBBER Semi/ConTM high voltage (HV), semi-conductive (semicon) silicone cables have a distinct Dielectric Constant (nominal) (ASTM D150) Resistance to Cold Flow Flame Retardant Properties Temperature Range (°C nominal) De-Icing Fluids Fuel/Oil Resistance Cleaning Fluids JACKET MATERIALS Dielectric Strength (kV/mm) Volume Resistivity (ohm-cm) INSULATION Specific Gravity (Nominal) advantage over standard HV cables in that they are more resistant to electrical stress PROPERTIES SEMI/CONTM LAYER Heritage Quality Performance...