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HIGH VOLTAGE SINGLE-PIN CONNECTORS

HIGH VOLTAGE SINGLE-PIN CONNECTORS
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HIGH VOLTAGE SINGLE-PIN CONNECTORS

Product catalog summary
Introduction
This document serves as a catalog for Teledyne Reynolds, Inc.'s single-pin high voltage connectors and cable assemblies, designed for extreme altitudes and temperatures. It highlights the Advanced Group of connectors, showcasing the latest in high voltage connector technology.
Specifications
The connectors operate at altitudes up to 70,000 ft and temperatures from -55°C to 125°C. The Advanced Group includes nine connector families, with four featured in this catalog, offering benefits like repairability, scalability, and design flexibility.
Repairability and Replaceability
These connectors feature a proprietary silicone rubber seal that can be inspected and replaced individually, unlike conventional connectors that may require scrapping the entire assembly upon failure.
Scalability
The Advanced Interface Sealing System allows for scaling the seal and connector size to fit different voltages and mounting spaces, enabling customization.
Mating and Design Flexibility
Connectors require minimal mating forces and maintain seal integrity without compensation devices. They are designed to resist vibration and shock, using redundant radial seals, and allow for various configurations to maximize space and package density.
Product Matrix
A detailed matrix of single-pin connector products is included, specifying voltage ratings, coupling methods, temperature ratings, and other key parameters to aid in selecting the appropriate connector.
Connector Series
The 600 and 600 SL series are noted for their reliability in aerospace and commercial applications, being the smallest coaxial high voltage connectors rated for high altitudes.
Assembly and Testing
While plug kits are available for customer-fabricated assemblies, TRI recommends purchasing pre-built assemblies due to potential assembly and testing difficulties. Detailed instructions are available online.
Conclusion
Teledyne Reynolds offers a comprehensive range of high voltage connectors with advanced features for various applications, providing detailed information to assist in product selection.
Series Overview
The document details various series of coaxial connectors for different operational environments, including sea level and reduced pressure conditions, used in high voltage applications.
Series 31, 310, and 311
Series 31 connectors are for sea level operation, while Series 310 and 311 are for reduced pressure, featuring seals and polarization options to prevent mismating.
Polarization
Series 311 connectors use interface polarization, controlled by bayonet lugs, allowing the same connector to be used in different circuits without mismating.
Wire Specifications
Specifications for wires used with these connectors include operating voltage, conductor insulation, shielding, and jacket materials.
Special Order Adaptors
Various adaptors, including T and straight adaptors, are available with different configurations and polarization conditions.
PeeWee and C Series
PeeWee Series is designed for high voltage applications requiring dense electronic packaging, while C Series, acquired from Rowe Industries, is used in CRT displays and ECM equipment.
Warnings and Recommendations
The document advises against handling connectors when voltage is applied and recommends purchasing cable assemblies due to potential assembly and testing difficulties.
Maxxum and 401 Series Specifications
Maxxum Series connectors are rated at 25 kVDC, and 401 Series at 40 kVDC, both suitable for high altitude applications. They include details on construction materials, operating conditions, and specific part numbers.
General Guidelines
Connectors should not be handled mated or unmated when voltage is applied. Product specifications may change without notice, and custom designs can be discussed with Teledyne Reynolds’ Engineering.
Additional Information
The document includes detailed wire specifications, series specifications, and ordering information for cable assemblies, noting the use of Kovar, a registered trademark of the Carpenter Technology Corporation.
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Catalog excerpts

HIGH VOLTAGE SINGLE-PIN CONNECTORS-1

HIGH VOLTAGE SINGLE-PIN CONNECTORS ie The SQ Ser lified, Space Qua ge high volta † s connector INTRODUCTION This catalog contains a wide selection of single-pin high voltage to 70,000 ft (21.34 kM)while exposed to temperatures as low as -55° and connectors and cable assemblies. These products, some of which have up to 125°C. Not all connectors in this catalog are designed to operate at been in production for more than 50 years, reflect the legacy of Teledyne those extremes, but all will perform with a high degree of reliability when Reynolds’ strong commitment to engineering, quality and customer Within this catalog is the Advanced Group of connectors. Technologically Teledyne Reynolds, Inc. (TRI) leads the connector industry worldwide in advanced, these connectors represent the state-of-the-art in high voltage the design of high voltage connectors capable of operating at altitudes up connector design and manufacture. Information on the Series 600 SQ, PeeWee SQ and 311 SQ can be found in the Space Qualified (SQ) Products catalog. †

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-2

PATENTED ADVANCED INTERFACE SEALING SYSTEM Teledyne Reynolds, Inc. (TRI) pioneered the development of miniature high voltage connectors used within non-pressurized areas of high altitude flying aircraft over forty years ago. This ingenuity is clearly evident in Teledyne Reynolds’ patented Advanced Interface Sealing System that is used in the Advanced Group of connectors. The Advanced Group consists of a series of nine connector families, four of which are included this brochure. The following are the more significant advantages of selecting from the Advanced Group of high voltage connectors....

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-3

SINGLE-PIN CONNECTOR PRODUCT MATRIX (• = Yes and Blank = No) Coupling Method Ceramic Feedthrough Push-on/Pull-off & Threaded Advanced Series Push-on/Pull-off & Threaded Teledyne Reynolds welcomes the opportunity to submit alternate design proposals when our standard items do not satisfy your requirements. *Bag assemblies enable customers to build their own cable assemblies using assembly instructions found at www.teledynereynolds.com. Wire is not included in kits and may be ordered separately from Teledyne Reynolds. Although this option is available, Teledyne Reynolds highly recommends purchasing...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-4

600 SERIES | 5 kVDC | 70,000 FT 600 SL SERIES | 10 kVDC | SEA LEVEL The 600 and 600 SL series are a complete line of subminiature, coaxial, high voltage connectors. In production since 1964, these connectors have proven to be extremely reliable in a variety of both, Aerospace/Defense and high-end commercial applications. The 600 series is also, possibly, the smallest coaxial, high voltage connector rated for use at 70,000 ft available on the market. Various adapters are available on special order. PLUG KITS (Dimensions shown as in/mm) Shielded, Knurled Coupling Lockwire Holes • Stainless steel...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-5

610 SERIES | 5 kVDC | 70,000 FT 610 SL SERIES | 10 kVDC | SEA LEVEL The 610 and 610 SL series have a larger coupling nut and threads than the 600/600 SL series and are recommended for airborne applications or any application where numerous mating operations are required. The difference in threads between the 600/600 SL and 610/610 SL connectors can be used as “polarization” to prevent cross mating in multiple circuit applications, since they are not intermateable. Series 610 cable assemblies effect an altitude seal through the use of internal seals. This design feature allows the mated assemblies...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-6

31 SERIES | 6.5 kVDC | SEA LEVEL 310 SERIES -40º TO 85ºC 70,000 FT 15 kVDC 311 SERIES SERIES 31 SEA LEVEL RATED These reliable coaxial connectors have been in production since 1950. Available as plug connectors, kits and cable assemblies, they mate all series 311 Cond. 1 connectors and adaptors. 311 SERIES POLARIZATION Series 311 connectors feature interface polarization which allows the system design SERIES 310 FOR OPERATION AT REDUCED PRESSURE engineer to use the same basic connector in A sealed version of the series 31 that mates all series 311 Cond. 1 receptacles and adaptors. three different...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-7

31 SERIES | 6.5 kVDC | SEA LEVEL 310 SERIES -40º TO 85ºC 70,000 FT 15 kVDC 311 SERIES SPECIAL ORDER ADAPTORS (Dimensions shown as in/mm) STRAIGHT ADAPTER FEMALE-MALE STRAIGHT ADAPTER MALE-MALE† STRAIGHT ADAPTER FEMALE-FEMALE COND. 1: 178-7631-1 COND. 2: 178-7631-2 COND. 3: 178-7631-3 †Also available with gold plating. Blue Color Code MALE SHORTING PLUG Blue Color Code FEMALE SHORTING PLUG FEMALE PROTECTIVE COVER∆ MALE PROTECTIVE COVER∆ SPECIAL ORDER CONNECTORS & ADAPTORS (Not shown) PART # 178-7375 178-7376 178-7377 178-7023 178-7024 178-7025 DESCRIPTION Receptacle • • Sealed Receptacle • • (•...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-8

PeeWee SERIES | 12 kVDC | 70,000 FT | -55º TO 125ºC PeeWee SERIES PeeWee is one of a family of subminiature, high-voltage connectors for use in high voltage applications where dense electronic packaging is required. The PeeWee connector uses a unique method of sealing high voltage at reduced atmospheric pressure, which allows the connector to be rated at 12 kVDC at 70,000 ft with a temperature range of -55° to 125°C. MODULARIZATION By using PeeWee connectors, it is possible to package or re-package a high voltage power supply into multiple modules which can be easily and reliably mated and un-mated...

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HIGH VOLTAGE SINGLE-PIN CONNECTORS-9

PeeWee SERIES | 12 kVDC | 70,000 FT | -55º TO 125ºC RECEPTACLE CABLE ASSEMBLIES PUSH-PULL COUPLING† THREADED COUPLING†† (• = Same value as above) SINGLE-ENDED STRAIGHT STRAIGHT RT. ANGLE RT. ANGLE DOUBLE-ENDED WIRE TYPE Etched FEP Silicone Coated FEP Etched FEP Silicone Coated FEP SINGLE-ENDED STRAIGHT STRAIGHT STRAIGHT Etched FEP Silicone Coated FEP WIRE TYPE Silicone Coated FEP, NOMEX® Jacket • PLUG DIMENSIONS (Dimensions shown as in/mm) Straight Threaded Straight Non-Threaded Right Angle Threaded Right Angle Non-Threaded RECEPTACLE DIMENSIONS Straight Non-Threaded Straight Threaded Right Angle...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.