HIGH VOLTAGE MULTI-PIN CONNECTORS INTRODUCTION Teledyne Reynolds’ high voltage multi-pin connectors are known industry of high voltage connectors capable of operating at altitudes of 70,000 feet wide for their reliability in harsh environments, their small size compared to (21.34 km) and above while exposed to temperatures as low as -55°C and up other manufacturer’s connector designs for the same voltage rating and their to 125°C. Not all connectors in this catalog are designed to operate at those overall outstanding quality. extremes, but all will perform with a high degree of reliability when operated This catalog contains a selection of multi-pin, high voltage connectors and cable assemblies. These products, some of which have been in production for more than forty years, reflect the legacy of Teledyne Reynolds’ strong commitment to engineering, quality and customer service. Teledyne Reynolds, Inc. leads the connector industry worldwide in the design Approved for Public Release: AA-008/13 as specified. Within this catalog is also the Advanced Group of connectors that use Teledyne Reynolds’ patented Advanced Interface Sealing. Technologically advanced, these connectors represent the state-of-the-art in high voltage connector design and manufacture.

PATENTED ADVANCED INTERFACE SEALING SYSTEM™ Teledyne Reynolds, Inc. (TRI) pioneered the development of miniature high voltage connectors used within non-pressurized areas of high altitude flying aircraft over forty years ago. This ingenuity is clearly evident in Teledyne Reynolds’ patented Advanced Interface Sealing System™ that is used in the Advanced Group of connectors. The Advanced Group consists of a series of nine connector families, four of which are included this brochure. The following are the more significant advantages of selecting from the Advanced Group of high voltage connectors....

JR is a series of subminiature high voltage cable assemblies that are ideally designed to interconnect low power, mini-TWTs to a power supply in Radar or Electronic Countermeasure (ECM) systems. Since their introduction, these high contact density assemblies have also found applications in laser systems, photomultiplier detection systems, night vision systems and other applications where high voltage in a small package with a highly, flexible cable harness is required. JR Series connectors are only available as pre-assembled plug or receptacle cable assemblies. Each assembly is wired with Teledyne...

The 1205 Series has been in production since 1970. This series has been used extensively in airborne Traveling Wave Tube (TWT) and TWT Amplifier (TWTA) applications. The 1205 comes in, both, shielded and non-shielded configurations. The bayonet coupling design provides secure mating. PLUG KIT (Dimensions shown as in/mm) Shielded (shown) • While plug kits are available for customer-fabricated cable assemblies, Teledyne Reynolds highly recommends purchasing cable assemblies because of difficulties customers may experience in assembly and testing. • Assembly instructions can be found at www.teledynereynolds.com...

The 1407 Series is a ruggedized 7-pin, bayonet coupled connector family. The 1407 is another one of Teledyne Reynolds’ connector series that has been used extensively in airborne Traveling Wave Tube (TWT) and TWT Amplifier (TWTA) applications. The 1407 comes in, both, shielded and non-shielded configurations. Plug kits are available for customer-fabricated cable assemblies using Teledyne Reynolds’ wire. PLUG KIT (Dimensions shown as in/mm) Shielded (shown) • While plug kits are available for customer-fabricated cable assemblies, Teledyne Reynolds highly recommends purchasing cable assemblies...

PeeWee SERIES | 12 kVDC PeeWee is one of a family of subminiature, high-voltage connectors for use in high voltage applications where dense electronic packaging is required. The PeeWee connector uses Teledyne Reynolds’ patented Advanced Interface™ method of sealing high voltage at reduced atmospheric pressure, which allows the connector to be rated at 12 kVDC at 70,000 feet with a temperature range of -55° to 125°C. RECEPTACLE (Dimensions shown as in/mm) 8-pin, Front, Box Flange Mount 178-9335 Potting Cavity Note: Contact to be soldered to cable using Sn60 solder. Max. temp. 400º F (204º C) PLUG...

PeeWee SERIES | 12 kVDC RECEPTACLE CABLE ASSEMBLIES 2-pin, Single-ended Etched FEP Silicone Coated FEP Etched FEP, NOMEX® Jacket Silicone Coated FEP, NOMEX® Jacket 8-pin, Single-ended, Front, Box Flange Mount 178-9336 use wire 178-8066 Polyolefin, Colored Indent. Sleeve Advanced Interface Seal™ Note: Exposed cable insulation on NOMEX® covered single-ended cable assembly will be 1/2 inch less the cable length, unless otherwise specified. SERIES SPECIFICATIONS Series (• = Same value as above) Voltage Rating (kVDC) Receptacle Insulator Material Plug Insulator Material Coupling Style Coupling Nut...

MAGNUM SERIES Magnum is a quality directed series of multi-pin, high voltage connectors and cable assemblies. The Magnum are mechanical assemblies built-up from pre-tested, detail components, as contrasted to a conventional, one piece, molded in-place cable assembly. The Magnum construction allows the electrical and environment stress testing of details, such as plastic insulators and elastomeric dielectric interface seals, prior to final assembly. This results in a much higher level of quality and reliability. It is also possible, in many cases, to replace damaged receptacle seals and the individual...

MAGNUM SERIES PLUG CABLE ASSEMBLIES Shielded, Single-ended, Right Angle Mating Handle Shielded, Double-ended, Right Angle Silicone Shrink Tube Jacket Silicone Shrink Tube Jacket Overall Shield Overall Shield Indent, Shrink Boot Indent, Shrink Boot Shield Terminator Flange Shield Terminator Flange Rear View RECEPTACLE CABLE ASSEMBLIES Rear, Jam Nut Mount Polarization 97º Silicone Shrink Tube Jacket Silicone Rubber Potting • Mounting: See optional Jam Nut mounting hole Front Face View SERIES SPECIFICATIONS Series (• = Same value as above) Voltage Rating (kVDC) Receptacle Insulator Material Plug...