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Series HR412/ HRS412

Series HR412/ HRS412
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Series HR412/ HRS412

Product catalog summary
Overview: The HR412 and HRS412 series are non-latching, space-grade DPDT relays designed for high-reliability applications, particularly in space flight. They comply with NASA and ESA specifications and are suitable for low-level switching up to 1 Amp. Available with gold or solder-dipped finishes, they come with comprehensive data packages.
Environmental and Physical Characteristics: These relays operate within a temperature range of -65°C to +125°C, withstand vibrations up to 30 g's, and shocks up to 100 g's. They are hermetically sealed with a leak rate of 1 x 10-8 atm-cm3/s and weigh a maximum of 0.09 oz.
Electrical Specifications: The relays offer a minimum insulation resistance of 10,000 MΩ at 500Vdc and a dielectric strength of 500Vrms. They have an operate time of 2.0 ms and a release time of 1.5 ms, with a maximum negative coil transient of 1.0 Vdc.
Contact Load and Life Ratings: The relays support various load levels, including low-level mechanical, intermediate current, and high-level resistive and inductive loads, with life ratings ranging from 50,000 to 1,000,000 cycles depending on the load type.
Coil Data: Available with coil voltages ranging from 5.0 to 26.5 Vdc, with specific resistance, pick-up, hold, and drop-out voltages detailed for both room and over-temperature conditions.
Standard Screening and Testing: The relays undergo rigorous screening, including pre-cap inspection, small particle inspection, electrical measurements, and various environmental tests such as vibration, thermal cycling, and moisture testing. They also undergo radiographic inspection and must meet a defect rate of less than 10%.
Lot Acceptance Tests: Customers can choose from various test groups, including life tests, intermediate current tests, and overload tests, with specific sampling plans and acceptance criteria.
Specifications:
A. DC Resistive: 1 Amp, 28 Vdc, 100,000 cycles, 20±2 cpm, 125°C
B. DC Inductive: 200 mA, 28 Vdc, 100,000 cycles, 10±1 cpm, 0.32 H inductance, 125°C
C. Lamp Load: 100 mA, 28 Vdc, 100,000 cycles
D. Low Level Life: 10-50 microamps, 10-50 millivolts, 100,000 cycles (monitored), 125°C
Intermediate Current: 100 mA, 28 Vdc, 50,000 cycles, 10±1 cpm, 125°C
Overload: 2 Amp, 28 Vdc, 100 cycles, 20±2 cpm, 125°C
Mechanical Life: 10-50 microamps, 10-50 millivolts, 1,000,000 cycles (unmonitored), room ambient temperature
No Failures Allowed, 1 per load: max # 4
Glossary: Definitions of key terms related to relay components and operations, such as coil, contact arrangement, contact bounce, and more, are provided to clarify technical aspects.
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Catalog excerpts

Series HR412/ HRS412-1

TELEDYNE RELAYS Everywhereyoulook" Series HR412/ HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay PART NUMBER DESCRIPTION HR412 Non-Latching, DPDT, TO-5 Space Grade Relay (HIREL) HRS412 Non-Latching, DPDT, TO-5 Space Grade Relay (HIREL), Surface Mount J-Leads Teledyne Relays’ HR/HRS412 Series relay is a High Reliability Off-The Shelf relay suitable for demanding space flight applications. When purchased in accordance with Teledyne Relays’ standard Hi-Rel Acceptance Test Procedure (ATP) the relays will meet the basic requirements of both the NASA Goddard Space Flight Center’s S-311-P-754 Document and the European Space Agency’s (ESA) SCC 3601 & 3602 Specifications. The HR/HRS412 Series has become the premier selection for space flight applications requiring low-level switching to dry circuits up to 1 Amp. Teledyne Relays’ 50 year history of supplying relays to the spacecraft manufacturing community has supported 95% of all satellite programs worldwide. Relays may be supplied in accordance with the standard requirements of the Hi-Rel ATP or as specified by customer source control drawings. In addition to enhanced test and inspection at the relay level the individual piece parts are inspected to higher standards. Relay leads may be supplied in either gold (Au) or solder dipped finish. A variety of formed lead configurations performed by the factory are available. All Hi-Rel relays are supplied with full data packages in either hard copy or electronic format. Customer Source Inspection (CSI) may be performed during critical manufacturing and test points. Design Based on QPL-Approved MIL-PRF-39016 Specification Proven Space Flight Heritage Meets the general requirements of NASA/GSFC, S311-P-754 Meets the general requirements of ESA/SCC General Specification 3601 & 3602 1x10-8 Leak Rate Standard Acceptance Test Procedure (ATP) Meets both ESA and NASA Requirements MIL-DTL-45204 Gold Plating ANSI-J-STD-006 Requirements for Electric Grade Solder Alloys and Fluxed and Non-Fluxed Sold Solders for Electronic Soldering Applications 100% Small Particle/ Inspection (Millipore Cleaning) STANDARD HIREL SCREENING

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Series HR412/ HRS412-2

TELEDYNE RELAYS Everywhereyoulook” Series HR412/HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay General Electrical Specifications HR/HRS 412 Page 2 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2012 TELEDYNE RELAYS

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Series HR412/ HRS412-3

TELEDYNE RELAYS Everywhereyoulook" Series HR412/ HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay © 2012 TELEDYNE RELAYS Coil Data and Operating Characteristics of Basic Relays and Relays with optional Diode for Coil Transient Suppression

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Series HR412/ HRS412-4

Series HR412/HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay Test/Inspection Flow 1 100% Pre-Cap 3 Small Particle Inspection/ Millipore Clean 5 P.I.N.D. Test (When specified) 7 Temperature Conditioning and High and Low Temperature Miss Test 8 Room Temperature Miss Test 2 Pre-Cap, Source Inspection (If Required) 11 Radiographic Inspection (X-Ray) 12 External (Visual Inspection) SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2012 TELEDYNE RELAYS HR\HRS 412\112012\Q4

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Series HR412/ HRS412-5

© 2012 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com HR/HRS 412 Page 5

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Series HR412/ HRS412-6

TELEDYNE RELAYS Everywhereyoulook” Series HR412/HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay DETAILED SUMMARY OF STANDARD SCREENING

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Series HR412/ HRS412-7

TELEDYNE RELAYS Everywhereyoulook" Series HR412/ HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay DETAILED SUMMARY OF STANDARD SCREENING

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Series HR412/ HRS412-8

Series HR412/HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay Lot Acceptance Tests Level 2 Customer has a choice of any combina groups below Life Test* Intermediate Curent Mechanical Life Room Temperature Electrical Measurements Room Temperature Electrical Measurements Room Temperature Electrical Measurements External Visual Inspe n External Visual Inspec n Room Temperature Electrical Measurements Tests External Visual Inspe n Seal Test External Visual Inspec on Sampling Plan: 1 per load: max # 4 Acceptance Criteria Minimum # of samples: one (1) per load Maximum # of Samples: four (4)...

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Series HR412/ HRS412-9

TELEDYNE RELAYS Everywhereyoulook" Series HR412/ HRS412 DC up to 1 GHz Non-Latching Space Grade DPDT Relay GLOSSARY Coil A wire assembly wound around an insulating bobbin or spool. Contact arrangement The combination of contacts that make up the entire relay switching structure. Contact bounce Internally caused intermittent and undesired opening of closed contacts, or closing of open contacts. Contact bounce time The interval between first make of the contact until the uncontrolled opening and closing of the contact ceases. Contact chatter The momentary opening of a closed contact due to external shock...

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Series HR412/ HRS412-10

TELEDYNE DC up to 1 GHz Non-Latching Space Grade DPDT Relay Output The circuit within a relay which controls an external load circuit and is changed from a conducting to a non-conducting state (and vice versa) by the relay operation. Pickup voltage, specified As the current or voltage on a de-energized relay is increased, the voltage at or below which all contacts must achieve their energized positions. Polarized relay A relay, the operation of which is primarily dependent upon the direction (polarity) of the energizing current(s) and the resultant magnetic flux. Production lot A grouping of...

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